Weight Stack Assembly (from front)

  1. Remove the top cap shroud from the Universal Cable frame by removing its hardware.
    Item Description Qty.
    1 Screw, 8 x 3/4 DIN PHL PAN 5
    2 Washer, SAE #10 5
    3 Shroud, Top Cap 1
    4 Universal Cable Frame 1
  2. Remove the phone holder assembly and its hardware. Set aside for later use.
    Item Description Qty.
    1 M6 x1 20mm Screw 2
    2 Washer, Flat 6mm SS 4
    3 Phone Holder Assembly 1
    4 Nut, M6 Hex Nylock 2
  3. Remove the front middle shroud and its hardware. Set aside for later use.
    Item Description Qty.
    1 Screw, M5 x 12 PHL PAN 4
    2 Washer, SAE #10 4
    3 Front Middle Shroud 1
  4. Remove the front shroud hardware. Set aside for later use.
    Item Description Qty.
    1 Front Shroud 1
    2 Washer, SAE #10 4
    3 Screw, 8 x 3/4 DIN PHL PAN 4
  5. Rotate the front shroud from the main frame, then raise front shroud so its hooks unlatch. Set aside for later use.
    Item Description Qty.
    1 Front Shroud 1
    2 Main Frame 1
  6. Remove the phone holder weldment and its hardware. Set aside for later use.
    Item Description Qty.
    1 Screw, M10 X 1.5 70mm 2
    2 Washer, 3/8 SAE SS 4
    3 Phone Holder Weldment 1
    4 Nut, M10 Hex Nylock SS 2
  7. Verify weight stack cushions are in place.
    Item Description Qty.
    1 Weight Stack Cushion 2
  8. Pull guide rod housings down, then tilt guide rods back so the guide rod housings and springs can be removed.
    Item Description Qty.
    1 Guide Rod 2
    2 Guide Rod Housing 2
    3 Spring 2
  9. With the cable still attached to the headplate assembly, slide the weight plates onto the guide rods.
    Item Description Qty.
    1 Cable Assembly 1
    2 Headplate Assembly 1
    3 Weight Plate, 15 pound/6.8 kg 19
    4 Guide Rods 2
  10. Place the springs between the guide rods and guide rod housings, then allow the springs to lock the guide rod housings into place.
    Item Description Qty.
    1 Guide Rod 2
    2 Guide Rod Housing 2
    3 Spring 2
  11. Attach the phone holder weldment with its hardware and tighten to 20-29 ft-lbs/27.1-39.3 Nm.
    Item Description Qty.
    1 Screw, M10 X 1.5 70mm 2
    2 Washer, 3/8 SAE SS 4
    3 Phone Holder Weldment 1
    4 Nut, M10 Hex Nylock SS 2
  12. Hook the front shroud into the main frame, then rotate it up against the main frame.
    Item Description Qty.
    1 Front Shroud 1
    2 Main Frame 1
  13. Attach the front shroud with its hardware and tighten to 16-20 in-lbs/ 1.8-2.2 Nm.
    Item Description Qty.
    1 Front Shroud 1
    2 Washer, SAE #10 4
    3 Screw, 8 x 3/4 DIN PHL PAN 4
  14. Attach the front middle shroud with its hardware and tighten to 8-10 in-lbs/ 0.9-1.1 Nm.
    Item Description Qty.
    1 Screw, M5 x 12 PHL PAN 4
    2 Washer, SAE #10 4
    3 Front Middle Shroud 1
  15. Go back to step 1 of Weight Stack Assembly (from front) and assemble the other weight stack assembly.
  16. Attach the phone holder assembly with its hardware and tighten to 25-29 in-lbs/ 2.8-3.2 Nm.
    Item Description Qty.
    1 M6 x1 20mm Screw 2
    2 Washer, Flat 6mm SS 4
    3 Phone Holder Assembly 1
    4 Nut, M6 Hex Nylock 2
  17. Replace the top cap shroud to the Universal Cable frame and tighten hardware to 16-20 in-lbs/ 1.8-2.2 Nm.
    Item Description Qty.
    1 Screw, 8 x 3/4 DIN PHL PAN 5
    2 Washer, SAE #10 5
    3 Shroud, Top Cap 1
    4 Universal Cable Frame 1