Pull Pin Replacement

  1. Lift release handle to expose the thru hole in the pull pin, then insert the hex wrench (similar tool).
    Item Description Qty.
    1 3mm Hex Wrench 1
    2 Pull Pin 1
    3 Release Handle Assembly 1
    Note: If the release handle assembly is already removed, push the pull pin up from the bottom to access its thru hole.
  2. Holding the pull pin in place with the hex wrench, loosen and remove the pull pin hardware.
    Item Description Qty.
    1 3mm Hex Wrench 1
    2 3/8-16 Nylock Nut 1
    3 25mm OD Washer 1
    4 Pull Pin 1
  3. Remove the selector plate hardware, selector plate, then the pull pin and spring.
    Item Description Qty.
    1 Carriage 1
    2 Spring 1
    3 Pull Pin 1
    4 Selector Plate 1
    5 3/8 Washer 3
    6 M10 x 1.5 x 30mm Screw 3
  4. Check and replace the bumper sleeve at this time if needed.
    Item Description Qty.
    1 Pull Pin Housing 1
    2 Bumper Sleeve 1
  5. Insert the spring, pull pin into the carriage, then fasten the selector plate with its hardware and tighten to 40-45 ft-lbs/54.2-61.0 Nm.
    Item Description Qty.
    1 Carriage 1
    2 Spring 1
    3 Pull Pin 1
    4 Selector Plate 1
    5 3/8 Washer 3
    6 M10 x 1.5 x 30mm Screw 3
  6. Holding the pull pin in place with the hex wrench, replace the pull pin hardware and tighten to 20-29 ft-lbs/27.1-39.3 Nm.
    Item Description Qty.
    1 3mm Hex Wrench 1
    2 3/8-16 Nylock Nut 1
    3 25mm OD Washer 1
    4 Pull Pin 1
  7. Lift release handle in order to remove the hex wrench (similar tool) from the pull pin.
    Item Description Qty.
    1 3mm Hex Wrench 1
    2 Pull Pin 1
    3 Release Handle Assembly 1
Parent topic: Assembly