Weight Stack Assembly (from rear)

  1. Remove the top cap shroud from the Universal Cable frame by removing its hardware.
    Item Description Qty.
    1 Screw, 8 x 3/4 DIN PHL PAN 5
    2 Washer, SAE #10 5
    3 Shroud, Top Cap 1
    4 Universal Cable Frame 1
  2. Remove the hardware from both sides of the rear shroud.
    Item Description Qty.
    1 Screw, 8 x 3/4 DIN PHL PAN 10
    2 Washer, SAE #10 10
    3 Rear Shroud 1
  3. Pull the rear shroud from the left side, then the right side.
    Item Description Qty.
    1 Rear Shroud 1
  4. Holding the flat section of the increment guide rod from spinning, remove the bottom increment weight hardware.
    Item Description Qty.
    1 Increment Weight Guide Rod 2
    2 Washer, Flat 1/4 ID ZN 2
    3 Nut, Nylock 1/4-20 ZN 2
  5. Holding the flat section of the increment guide rod from spinning, remove the top increment weight hardware.
    Item Description Qty.
    1 Nut, Nylock 1/4-20 ZN 2
    2 Washer, Flat 1/4 ID ZN 2
    3 Increment Weight Guide Rod 2
  6. Lift the increment guide rods up, then tilt back so the increment guide rods and increment weight assembly can be removed.
    Item Description Qty.
    1 Increment Weight Guide Rod 1
    2 Increment Weight Assembly 1
  7. Pull guide rod housings down, then tilt guide rods back so the guide rod housings and springs can be removed.
    Item Description Qty.
    1 Guide Rod Housing 2
    2 Spring 2
    3 Guide Rod 2
  8. With the cable still attached to the headplate assembly, slide the weight plates onto the guide rods.
    Item Description Qty.
    1 Cable Assembly 1
    2 Headplate Assembly 1
    3 Weight Plate, 15 pound/6.8 kg 19
    4 Guide Rods 2
  9. Place the springs between the guide rods and guide rod housings, then allow the springs to lock the guide rod housings into place.
    Item Description Qty.
    1 Guide Rod Housing 2
    2 Spring 2
    3 Guide Rod 2
  10. Reinsert the increment guide rods and the increment weight assembly.
    Item Description Qty.
    1 Increment Weight Guide Rod 1
    2 Increment Weight Assembly 1
  11. Holding the flat section of the increment guide rod from spinning, attach the top increment weight hardware and tighten to 40-50 in-lbs/ 4.5-5.6Nm.
    Item Description Qty.
    1 Nut, Nylock 1/4-20 ZN 2
    2 Washer, Flat 1/4 ID ZN 2
    3 Increment Weight Guide Rod 2
  12. Holding the flat section of the increment guide rod from spinning, attach the bottom increment weight hardware and tighten to 40-50 in-lbs/ 4.5-5.6 Nm.
    Item Description Qty.
    1 Increment Weight Guide Rod 2
    2 Washer, Flat 1/4 ID ZN 2
    3 Nut, Nylock 1/4-20 ZN 2
  13. Go back to step 1 of Weight Stack Assembly (from rear) and assemble the other weight stack assembly.
  14. Insert the rear shroud into the shroud support rails on both sides of Universal Cable.
    Item Description Qty.
    1 Shroud Support Rail 1
    2 Rear Shroud 1
  15. Attach the hardware on both sides of the rear shroud and tighten to 16-20 in-lbs/ 1.8-2.2 Nm.
    Item Description Qty.
    1 Screw, 8 x 3/4 DIN PHL PAN 10
    2 Washer, SAE #10 10
    3 Rear Shroud 1
  16. Replace the top cap shroud to the Universal Cable frame and tighten hardware to 16-20 in-lbs/ 1.8-2.2 Nm.
    Item Description Qty.
    1 Screw, 8 x 3/4 DIN PHL PAN 5
    2 Washer, SAE #10 5
    3 Shroud, Top Cap 1
    4 Universal Cable Frame 1
Parent topic: Assembly