Hammer Strength

Heavy Duty Elite Racks

Strength Systems

Owner's Manual

Single HDL Racks: HDLASR, HDLDAP, HDLHR, HDLMR and HDLPR Combo HDL Racks: HDLCR-MR/PR, HRS, HRL

9128601 HB

Cover Image

i Corporate Headquarters

  • Columbia Centre III, 9525 Bryn Mawr Avenue, Rosemont, IL 60018 • U.S.A.
  • 847.288.3300 • FAX: 847.288.3703
  • Service phone number: 800.351.3737 (toll-free within U.S.A., Canada)
  • Global Website: www.lifefitness.com
International Offices

AMERICAS

North America

Life Fitness, LLC

EUROPE, MIDDLE EAST, and AFRICA (EMEA)

Belgium, Netherlands, and Luxemburg

Life Fitness (Atlantic) B.V.

All Other EMEA Countries and Distributor Business EMEA*

Life Fitness (Atlantic) B.V.

Brazil

Life Fitness Brasil

United Kingdom

Life Fitness UK LTD

ASIA PACIFIC (AP)

Japan

Life Fitness Japan, Ltd

Latin America and Caribbean*

Life Fitness, LLC

Germany, Austria, and Switzerland

Life Fitness Europe GMBH

Hong Kong

Life Fitness Asia Pacific LTD

 

Spain

Life Fitness IBERIA

All Other Asia Pacific countries and distributor business Asia Pacific*

Life Fitness Asia Pacific LTD

*Also check www.lifefitness.com for local representation or distributor/dealer

ii User and Service Documents Link

https://lfn.fit/KnowledgeBase

https://lfn.fit/PartStore

Additional information is available online using the links above.

English

.تتوفر معلومات إضافية على الإنترنت باستخدام الرابط أعلاه

Arabic, Saudi Arabia, Primary

点击上面的链接可在线获取更多信息。

Chinese, Simplified, Primary

Flere oplysninger er tilgængelige online gennem linket ovenfor.

Danish

Bijkomende informatie is online beschikbaar via bovenstaande link.

Dutch

Vous trouverez plus d'informations en ligne à l'aide du lien ci-dessus.

French

Zusätzliche Informationen finden Sie online über den oben angegebenen Link.

German

Ulteriori informazioni sono disponibili online utilizzando il link sopra riportato.

Italian

追加情報は上記リンクを使用してオンラインで利用可能です。

Japanese

상기 링크를 통해 온라인에서 추가 정보를 볼 수 있습니다.

Korean

Informações adicionais estão disponíveis on-line, através do link acima.

Portuguese, Brazil, Primary

Дополнительная информация доступна в интернете по ссылке, указанной выше.

Russian

Mediante el enlace anterior podrá acceder a información adicional en línea.

Spanish

Ytterligare information finns online genom att använda länken ovan.

Swedish

İnternet üzerinden daha fazla bilgi edinmek için yukarıdaki bağlantıyı kullanabilirsiniz.

Turkish

.هناك معلومات إضافية متاحة على الإنترنت باستخدام الرابط أعلاه

Arabic,Standard, Secondary

Informazio osagarria eskuragarri dago goiko estekaren bidez.

Basque

Допълнителна информация можете да намерите онлайн, като използвате връзката по-горе.

Bulgarian

Mitjançant l'enllaç anterior podreu accedir a informació addicional en línia.

Catalan

使用上面的連結線上提供額外資訊。

Chinese, Traditional, Secondary

Dodatne informacije možete pronaći na internetu sljedeći vezu iznad.

Croatian

ከላይ የተቀመጠውን አገናኝ(ሊንክ) በመጠቀም መረጃዎች ኦንላይን ያገኛሉ፡፡

Ethiopian

Lisätietoja on saatavissa verkosta käyttämällä yllä olevaa linkkiä.

Finnish

Wubetumi anya nsɛm afoforo aka ho wɔ wɛbsait so denam asɛm a ɛwɔ atifi hɔ a wubemia so so.

Ghana

Πρόσθετες πληροφορίες είναι διαθέσιμες ονλάιν χρησιμοποιώντας το σύνδεσμο παραπάνω.

Greek

.מידע נוסף אפשר לקבל באינטרנט באמצעות הקישור לעיל

Hebrew

További információ elérhető online, a fenti hivatkozás segítségével.

Hungarian

Viðbótarupplýsingar eru fáanlegar á netinu með því að smella á tengilinn hér fyrir ofan.

Icelandic

Plus indicium per superum situm potes invenire.

Latin

മുകളിലുള്ള ലിങ്ക് ഉപയോഗിച്ച് ഓൺലൈനിൽ കൂടുതല് വിവരങ്ങൾ ലഭ്യമാണ്.

Malayalam

Ytterligere informasjon er tilgjengelig på nettet via linken ovenfor.

Norwegian Nyorsk

Dodatkowe informacje są dostępne online pod powyższym odnośnikiem.

Polish

Informações adicionais estão disponíveis online a usar o link acima.

Portuguese, Portugal, Secondary

Informații suplimentare sunt disponibile online, utilizând link-ul de mai sus.

Romanian

Dodatne informacije dostupne su na mreži putem gornjeg linka.

Serbian

Ďalšie informácie sú dostupné online na vyššie uvedenom odkaze.

Slovak

TradeMarkList Gym Wipes, PureGreen 24

Life Fitness® is a registered trademark.

Gym Wipes® is a registered trademark of the 2XL Corporation. PureGreen 24 is a trademark of Pure Green.

Chapter 1: Safety

1.1: Safety Information

It is the sole responsibility of the purchaser of Life Fitness products to read the owner’s manual and warning labels and instruct all individuals, whether they are the end user or supervising personnel, on proper usage of the equipment.

UNDERSTANDING EACH AND EVERY WARNING TO THE FULLEST IS IMPORTANT. IF ANY OF THESE WARNINGS ARE UNCLEAR, CONTACT Life Fitness CUSTOMER SERVICE IMMEDIATELY AT 1-800-351-3737.

This equipment is categorized as class S per EN ISO 20957-1. As such this equipment is only intended for commercial, institutional and/or studio facilities. It is not intended for home use. Contact Life Fitness with any questions regarding this classification.

It is recommended that all users of Life Fitness exercise equipment be informed of the following information prior to use.

Operating Warnings
Warning: This product can expose you to chemicals including 1,3 Butadiene, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to http://www.P65Warnings.ca.gov
  • Life Fitness does not warrant nor guarantee that component parts used in the manufacture of products offered under the Life Fitness brand are latex-free. Users of these products must take all necessary precautions to prevent accidental contact that could lead to an adverse latex reaction.
  • It is the purchaser’s sole responsibility to properly instruct its end users and supervising personnel as to the proper operating procedures of all equipment.
  • This equipment is not intended for use by children. Keep children under the age of 14 away from the machine.
  • Do not allow users to wear loose fitting clothing or jewelry while using equipment. It is also recommended to have users secure long hair back and up to avoid contact with moving parts.
  • All bystanders must stay clear of all users, moving parts and attached accessories and components while machine is in operation.
Access Control
  • Life Fitness recommends that all commercial fitness equipment be used in a supervised area. It is recommended that the equipment be located in an access controlled area. Control is the responsibility of the facility owner.
Installation
  • Life Fitness recommends that all equipment be secured to a solid, level surface to stabilize it and eliminate rocking or tipping over. This must be performed by a licensed contractor. See Bolt to Floor Guide for installation procedure.
Proper Usage
  • Do not use any equipment in any way other than as designed or intended by the manufacturer. It is imperative that Life Fitness equipment is used properly to avoid injury.
  • Injuries may result if exercising improperly or excessively. It is recommended that all individuals consult a physician prior to commencing an exercise program. If at any time during exercise you feel faint, dizzy or experience pain, STOP EXERCISING and consult your physician.
  • Keep body parts (hands, feet, hair, etc.), clothing and jewelry away from moving parts to avoid injury.
Inspection
  • DO NOT attempt to use or repair any accessory approved for use with the equipment which appears to be damaged or worn.
  • DO NOT use or permit use of any equipment that is damaged and/or has worn or broken parts. For all Life Fitness equipment, use only replacement parts supplied by Life Fitness .
  • Cables and belts pose an extreme liability if used when damaged. Always replace any cable at first sign of wear (consult Life Fitness if uncertain).
  • Routinely inspect all accessory clips that join attachments to the cables and replace them at the first sign of wear.
  • Maintain labels, name plates and instructional placards. Do not remove labels or instructional placards for any reason. They contain important information. Contact Customer Support to replace any worn, damaged, or unreadable labels or instructional placards and to ensure that you are always using the latest version of labels and instructional placards.
  • Equipment Maintenance - Preventative maintenance is the key to smooth operating equipment as well as to keep your liability to a minimum. Equipment needs to be inspected at regular intervals.
  • Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is qualified to do so. Life Fitness will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made.
  • Before use, examine all accessories approved for use with the Life Fitness equipment for damage or wear.
Warnings and Cautions
  • Warning labels indicate a potentially hazardous situation that could result in serious injury or death if the precautions are not observed.
  • Caution labels indicate a potentially hazardous situation that could result in serious injury or damage to machine if the precautions are not observed.
  • Contact Customer Support Services to replace any worn, damaged, or unreadable labels and to ensure that you are always using the latest version of labels.
Plate Loaded, Free Weight, and Body Weight Systems
  • If the unit is equipped with weight rods, use only Olympic style weight plates (2.0” bore) for training weight. Do not use dumbbells or any means other than those stated to increase weight resistance - See machine specific section for more information.
  • Always utilize weight plate retention devices such as straps, clamps or pins.
  • Only add weight plates up to the load limits of the unit. Make sure all weight plates are completely placed on the weight rod.
  • Never exceed the load rating for any plate loaded station, body weight station, bench or other free weight device; including specific weight rod and band peg limits. See machine specifications for load limit information.
  • Contact a Life Fitness representative with any questions regarding proper weights and loading.

1.2: Product Labels

Bar Catch Warning

Body Weight Strap Warning

General Warning

Serial Number

Assembly Warning

1.3: Label Locations

Item Description Qty.
1 Bar Catch Warning 2
2 Body Weight Strap Warning 1
3 General Warning 1
4 Serial Number 1
5 Not Assembled Warning 1

1.4: Optional Equipment Product Labels

Moving Parts Warning

Max Capacity Warning - 485 lb

Detent Pin Caution

Spotter Platform Placard

Max Capacity Warning - 200 lb

Flexible PR Strap Warning

Flexible PR Strap Warning

1.5: Optional Equipment Label Locations

Item Description Placement
1 Moving Parts Warning Power Pivot
Spotter Platforms
2 Maximum Capacity Warning - 485 lb (219.9 kg) Technique Trays
Reverse Technique Trays
Step Up
3 Detent Pin Warning Front Anvil Plates
Middle Anvil Plates
4 Maximum Capacity Warning - 200 lb (90.7 kg) Upper Band Pegs
5 Strap Bar Catch Warning PR Bar Catch Straps
6 Spotter Platform Placard Spotter Platforms

Chapter 2: Assembly

2.1: Components

Storage
Item Description
1 PR/MR/HR/Stand Alone
2 Combo Standard
3 PR/MR/HR Bumper Plate Side Load
4 Bumper Plate Front Load
5 Bumper Plate Side Load
6 PR/MR/HR Stand Alone Front Load
7 90 Degree (LS only)
8 Combo Storage SS
9 Combo Storage MS
10 Combo Storage LS
11 Combo Storage LD
Bases
Item Description
1 Half Rack Long
2 Half Rack Short (Combo only)
3 Multi-Rack Standard
4 Multi-Rack Sumo
5 Power Rack Standard
6 Power Rack Sumo
Cable Stations
Item Description
1 Dual Adjustable Pulley
2 Cable Column
3 Pull Down
4 Dual Pulley Pulldown/Row
5 Row
Uprights
Item Description
1 Half Rack Long
2 Half Rack Short
3 Multi-Rack
4 Power Rack
Note: Uprights available in 8 and 9 foot heights.
Pull-Up Bars and Rack Connectors
Item Description
1 Rotating
2 Two Handle
3 Thick
4 Dual
5 Straight Standard
6 Straight Thick
7 Neutral Small
8 Neutral Large
9 Arc Dual
10 CRDAP Straight (CRDAP, PD and ROW only)
11 Side Thick (Power Rack only)
12 Wing (Power Rack only)
13 Three Handle (Power Rack only)
14 HDLRC-TS Rack Connector (6-7' & 7-8')
15 HDLRC-SQ Rack Connector (6-7', 7-8', 8-9', 9-10', & 10-11')
Hardware Kit
Item Description
1 3 Inch Rectangle Tubing Nut
2 4 Inch Rectangle Tubing Nut
3 1/2” X 1-1/4” Hex Head Bolt
4 1/2” X 3” Hex Head Bolt
5 1/2” X 3-1/2” Hex Head Bolt
6 1/2” X 4” Hex Head Bolt
7 1/2” X 4” Hex Head Bolt with Nylock Patch
8 1/4” X 3/4” Button Head Socket Screw
9 1/2” Lock Washer
10 1/2” Fender Washer
11 1/2” Thin Lock Nut
12 1/2” Thick Lock Nut
13 9 Foot Upright Spacer

2.2: Storage Assembly (spider): HR/MR/PR

Assemble spider weldment:
  1. Attach diamond plates and gusset covers to the spider weldment.
    Item Description Qty.
    1 Diamond Plate 2
    2 1/4” X 3/4” Button Head Socket Screw 10
    3 Gusset Cover 2
    4 Spider Weldment 1
    Note: Tighten to 30-39 ft lbs (40.7-52.9 Nm)

2.3: Storage Assembly (spider): Combo SS

Assemble spider weldment:
  1. Attach base weldments and feet to the spider weldment.
    Item Description Qty.
    1 3" Rectangle Tubing Nut 6
    2 Base Weldment 2
    3 Washer 6
    4 1/2” X 1-1/4” Hex Head Bolt 6
    5 Spider Weldment 1
    6 HDL Foot 2
    7 Foot Cover 2
    Note: Tighten to 30-39 ft lbs (40.7-52.9 Nm)
  2. Attach diamond plates and gusset covers to the spider weldment.
    Item Description Qty.
    1 Diamond Plate 4
    2 1/4” X 3/4” Button Head Socket Screw 16
    3 Gusset Cover 2
    4 Spider Weldment 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.4: Storage Assembly (spider): Combo MS/LS

Assemble spider weldment:
  1. Attach base weldments and feet to the spider weldment.
    Item Description Qty.
    1 3" Rectangle Tubing Nut 6
    2 Base Weldment 2
    3 Washer 6
    4 1/2” X 1-1/4” Hex Head Bolt 6
    5 Spider Weldment 1
    6 HDL Foot 2
    7 Foot Cover 2
    Note: Tighten to 30-39 ft lbs (40.7-52.9 Nm)
  2. Attach diamond plates and gusset covers to the spider weldment.
    Item Description Qty.
    1 Gusset Cover 4
    2 1/4” X 3/4” Button Head Socket Screw 16
    3 Spider Weldment 2
    4 Diamond Plate 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.5: Storage Assembly (spider): Combo LD

Assemble spider weldment:
  1. Attach base weldments and feet to the spider weldment.
    Item Description Qty.
    1 Diamond Plate 2
    2 1/4” X 3/4” Button Head Socket Screw 10
    3 Gusset Cover 2
    4 Spider Weldment 1
    Note: Tighten to 30-39 ft lbs (40.7-52.9 Nm)
  2. Attach diamond plates and gusset covers to the spider weldment.
    Item Description Qty.
    1 3" Rectangle Tubing Nut 8
    2 Base Weldment 2
    3 1/2” Lock Washer 8
    4 1/2” X 1-1/4” Hex Head Bolt 8
    5 HDL Foot 4
    6 Foot Cover 4
    7 Spider Weldment 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.6: Storage Assembly (upright): HR/MR/PR

Assemble HR/MR/PR storage:
  1. Attach uprights to the spider weldment.
    Item Description Qty.
    1 1/2” X 4” Hex Head Bolt 16
    2 1/2” Lock Washer 40
    3 Short Weight Horn 8
    4 Upright Weldment 2
    5 1/2” Lock Nut 16
    6 1/2” X 4” Hex Head Bolt w/Nylock Patch 4
    7 Long Weight Horn 2
    8 3” Rectangle Tubing Nut 4
    9 HDL Foot 2
    10 Foot Cover 2
    11 1/2” X 1-1/4” Hex Head Bolt 4
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.7: Storage Assembly (upright): HR/MR/PR KB/BP

Assemble HR/MR/PR storage with kettle bell/bumper plates:
  1. Attach kettle bell/bumper plate storage and uprights to the spider weldment.
    Item Description Qty.
    1 1/2” X 4” Hex Head Bolt 22
    2 1/2” Lock Washer 56
    3 Short Weight Horn 8
    4 Right Upright Weldment 1
    5 1/2” Lock Nut 22
    6 Left Upright Weldment 1
    7 KB/BP Assembly 2
    8 Long Weight Horn 2
    9 1/2” X 1-1/4” Hex Head Bolt 8
    10 1/2” X 4” Hex Head Bolt w/Nylock Patch 4
    11 Foot Cover 2
    12 HDL Foot 2
    13 3” Rectangle Tubing Nut 6
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.8: Storage Assembly (upright): KB/BP Front Load

Assemble storage with front load kettle bell/bumper plates:
  1. Attach front load kettle bell/bumper plate storage and uprights to the spider weldment.
    Item Description Qty.
    1 1/2” X 4” Hex Head Bolt 26
    2 1/2” Lock Washer 58
    3 Short Weight Horn 8
    4 Upright Weldment 2
    5 1/2” Lock Nut 26
    6 KB/BP Assembly 2
    7 Long Weight Horn 2
    8 1/2” X 4” Hex Head Bolt w/Nylock Patch 4
    9 1/2” X 1-1/4” Hex Head Bolt 10
    10 3” Rectangle Tubing Nut 10
    11 Foot Cover 4
    12 HDL Foot 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.9: Storage Assembly (upright): KB/BP Side Load

Assemble storage with side load kettle bell/bumper plates:
  1. Attach side load kettle bell/bumper plate storage and uprights to the spider weldment.
    Item Description Qty.
    1 Long Weight Horn 2
    2 1/2” X 4” Hex Head Bolt 26
    3 1/2” Lock Washer 58
    4 Short Weight Horn 8
    5 Upright Weldment 2
    6 1/2” Lock Nut 26
    7 BP Weldment 1
    8 1/2” X 1-1/4” Hex Head Bolt 10
    9 1/2” X 4” Hex Head Bolt w/Nylock Patch 4
    10 KB Weldment 1
    11 3” Rectangle Tubing Nut 10
    12 Foot Cover 6
    13 HDL Foot 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.10: Storage Assembly (upright): Combo 90 Degree

Assemble 90 degree storage:
  1. Attach uprights to the spider weldment.
    Item Description Qty.
    1 1/2” X 4” Hex Head Bolt 24
    2 1/2” Lock Washer 54
    3 Short Weight Horn 20
    4 Storage Weldment 2
    5 1/2” Lock Nut 24
    6 Long Weight Horn 4
    7 1/2” X 4” Hex Head Bolt w/Nylock Patch 4
    8 1/2” X 1-1/4” Hex Head Bolt 10
    9 3” Rectangle Tubing Nut 10
    10 Foot Cover 4
    11 HDL Foot 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.11: Base Assembly: HR

Assemble base:
  1. Attach HR base to storage uprights and spider weldment.
    Item Description Qty.
    1 3" Rectangle Tubing Nut 4
    2 Base Weldment 2
    3 1/2” Lock Washer 4
    4 1/2” X 1-1/4” Hex Head Bolt 4
    5 Storage Upright/Spider Weldment 1
    6 Foot Cover 2
    7 HDL Foot 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.12: Base Assembly: MR/PR

Assemble base:
  1. Attach MR/PR base to storage uprights and spider weldment.
    Item Description Qty.
    1 3" Rectangle Tubing Nut 4
    2 Base Weldment 2
    3 1/2” Lock Washer 4
    4 1/2” X 1-1/4” Hex Head Bolt 4
    5 Foot Cover 2
    6 HDL Foot 2
    7 Storage Upright/Spider Weldment 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.13: Base Assembly Combo: MS

Assemble base:
  1. Attach combo MS base to storage uprights and spider weldment.
    Item Description Qty.
    1 3" Rectangle Tubing Nut 8
    2 Right Base Weldment 2
    3 1/2” Lock Washer 8
    4 1/2” X 1-1/4” Hex Head Bolt 8
    5 Left Base Weldment 2
    6 Foot Cover 8
    7 HDL Foot 8
    8 Left Sumo Base Weldment 2
    9 Right Sumo Base Weldment 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.14: Base Assembly: Combo Cable

Assemble base:
  1. Attach combo cable base to spider weldment.
    Item Description Qty.
    1 Left Tower 1
    2 Right Tower 1
    3 Base/Spider Weldment 1
    4 1/2” Lock Nut 2
    5 1/2” Lock Washer 10
    6 3" Rectangle Tubing Nut 2
    7 Lower Anvil Plate 2
    8 1/2” X 1-1/4” Hex Head Bolt 8
    9 1/2” X 4” Hex Head Bolt 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.15: Bench Assembly

Assemble bench:
  1. Attach bench assembly to cable tower.
    Item Description Qty.
    1 Bench Assembly 1
    2 1/2” X 1-1/4” Hex Head Bolt 2
    3 1/2” Lock Washer 2
    4 4" Rectangle Tubing Nut 2
    5 Cable Tower 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.16: Upright Assembly: HR

Assemble HR upright:
  1. Attach uprights to base and storage.
    Item Description Qty.
    1 Left Upright 1
    2 1/2” Lock Washer 8
    3 1/2” X 1-1/4” Hex Head Bolt 8
    4 3" Rectangle Tubing Nut 8
    5 Right Upright 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.17: Upright Assembly: MR

Assemble MR upright:
  1. Attach uprights to base and storage.
    Item Description Qty.
    1 Right Upright 1
    2 1/2” Lock Washer 12
    3 Left Upright 1
    4 3" Rectangle Tubing Nut 12
    5 1/2” X 1-1/4” Hex Head Bolt 12
    6 Right Short Upright 1
    7 Left Short Upright 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.18: Upright Assembly: PR

Assemble PR upright:
  1. Attach uprights to base and storage.
    Item Description Qty.
    1 Right Upright 2
    2 1/2” Lock Washer 12
    3 Left Upright 2
    4 3" Rectangle Tubing Nut 12
    5 1/2” X 1-1/4” Hex Head Bolt 12
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.19: Upright Assembly: Combo PR/MR

Assemble Combo PR/MR upright:
  1. Attach uprights to base and storage.
    Item Description Qty.
    1 Right PR Upright 2
    2 Left PR Upright 2
    3 3" Rectangle Tubing Nut 16
    4 1/2” Lock Washer 16
    5 Right MR Upright 1
    6 1/2” X 1-1/4” Hex Head Bolt 16
    7 Short Right MR Upright 1
    8 Left MR Upright 1
    9 Short Left MR Upright 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.20: Pull-Up Assembly: HR/MR/Combo

Assemble pull-up:
  1. Remove hole plugs from storage assembly.
    Item Description Qty.
    1 Hole Plug 2
    2 Storage Assembly 1
  2. Attach pull-up to the storage assemblies.
    Item Description Qty.
    1 3" Rectangle Tubing Nut 4
    2 Storage Assembly 2
    3 Pull-Up Weldment 1
    4 1/2” Lock Washer 4
    5 1/2” X 1-1/4” Hex Head Bolt 4
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.21: Pull-Up Assembly: K-Shaped PR

Assemble K-shaped pull-up:
  1. Remove hole plugs from storage assembly.
    Item Description Qty.
    1 Hole Plug 2
    2 Storage Assembly 1
  2. Attach pull-up to the storage assemblies.
    Item Description Qty.
    1 3" Rectangle Tubing Nut 12
    2 Storage Assembly 2
    3 Pull-Up Weldment 1
    4 1/2” Lock Washer 16
    5 1/2” X 1-1/4” Hex Head Bolt 16
    6 4" Rectangle Tubing Nut 4
    7 K Pull-Up Bar 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.22: Pull-Up Assembly: Cable

Assemble pull-up:
  1. Attach pull-up to the cable assemblies.
    Item Description Qty.
    1 3" Rectangle Tubing Nut 4
    2 Cable Assembly 2
    3 1/2” Lock Washer 4
    4 1/2” X 1-1/4” Hex Head Bolt 4
    5 Pull-Up Weldment 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.23: Cross Member Assembly: PR

Assemble PR cross member:
  1. Attach cross members to uprights.
    Item Description Qty.
    1 3" Rectangle Tubing Nut 8
    2 1/2” Lock Washer 8
    3 1/4” X 3/4” Button Head Socket Screw 8
    4 Cross Member Weldment 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.24: Cross Member Assembly: MR

Assemble MR cross member:
  1. Attach cross members to uprights.
    Item Description Qty.
    1 1/2” Lock Washer 8
    2 1/4” X 3/4” Button Head Socket Screw 8
    3 3" Rectangle Tubing Nut 8
    4 Cross Member Weldment 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.25: Cross Member Assembly: Combo

Assemble Combo cross member:
  1. Attach cross members to uprights.
    Item Description Qty.
    1 Upright 2
    2 Cross Member Weldment 2
    3 1/2” Lock Nut 4
    4 1/2” Lock Washer 8
    5 1/2” X 4” Hex Head Bolt 4
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.26: Rack Connector Assembly: HDLRC-TS

Assemble rack connector:
  1. Attach connector weldments to the storage uprights.
    Item Description Qty.
    1 Storage Upright 2
    2 Left Connector Weldment 1
    3 1/2” X 1-1/4” Hex Head Bolt 4
    4 1/2” X 4” Hex Head Bolt 2
    5 1/2” Lock Washer 8
    6 Right Connector Weldment 1
    7 1/2” Lock Nut 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)
  2. Attach connector tube to the connectors.
    Item Description Qty.
    1 Left Connector Weldment 1
    2 Connector Tube 1
    3 Right Connector Weldment 1
    4 1/2” X 4” Hex Head Bolt 1
    5 1/2” Lock Washer 2
    6 1/2” Lock Nut 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.27: Rack Connector Assembly: HDLRC-SQ

Assemble rack connector:
  1. Attach connector weldments to the storage uprights.
    Item Description Qty.
    1 Storage Upright 2
    2 Left Connector Weldment 1
    3 1/2” X 1-1/4” Hex Head Bolt 4
    4 1/2” X 4” Hex Head Bolt 2
    5 1/2” Lock Washer 8
    6 Right Connector Weldment 1
    7 1/2” Lock Nut 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)
  2. Attach connector tube to the connectors.
    Item Description Qty.
    1 Left Connector Weldment 1
    2 Connector Tube 1
    3 Right Connector Weldment 1
    4 1/2” X 4” Hex Head Bolt 4
    5 1/2” Fender Washer 8
    6 1/2” Lock Nut 4
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.28: Anvil Plate Assembly: HR

Assemble anvil plates:
  1. Attach anvil plates to rack.
    Item Description Qty.
    1 Rack Assembly 1
    2 1/2” Lock Nut 10
    3 1/2” Lock Washer 20
    4 4" Rectangle Tubing Nut 10
    5 Top Anvil Plate 2
    6 1/2” X 1-1/4” Hex Head Bolt 12
    7 1/2” X 4” Hex Head Bolt 2
    8 3" Rectangle Tubing Nut 6
    9 Bottom Anvil Plate 2
    10 Spacer (9 foot racks only) 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.29: Anvil Plate Assembly: MR

Assemble anvil plates:
  1. Attach anvil plates to rack.
    Item Description Qty.
    1 Rack Assembly 1
    2 1/2” Lock Nut 10
    3 1/2” Lock Washer 28
    4 4" Rectangle Tubing Nut 14
    5 Top Anvil Plate 2
    6 1/2” X 1-1/4” Hex Head Bolt 24
    7 1/2” X 4” Hex Head Bolt 2
    8 3" Rectangle Tubing Nut 10
    9 Bottom Anvil Plate 2
    10 Back Anvil Plate 2
    11 Spacer (9 foot racks only) 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.30: Anvil Plate Assembly: PR

Assemble anvil plates:
  1. Attach anvil plates to rack.
    Item Description Qty.
    1 Rack Assembly 1
    2 3" Rectangle Tubing Nut 14
    3 4" Rectangle Tubing Nut 20
    4 Top Anvil Plate 4
    5 1/2” Lock Washer 34
    6 1/2” X 1-1/4” Hex Head Bolt 34
    7 Back Anvil Plate 2
    8 Bottom Anvil Plate 2
    9 Spacer (9 foot racks only) 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.31: Bar Hanger Assembly: HR/MR/PR

Assemble bar hangers:
  1. Remove any hole plugs if present. Attach bar hangers to rack.
    Item Description Qty.
    1 1/2” Thin Lock Nut 4
    2 1/2” Lock Washer 8
    3 Rack Assembly 1
    4 1/2” X 3” Hex Head Bolt 4
    5 Bar Chain (small or large) 2
    6 Hole Plug 8
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.32: Bar Hanger Assembly: Combo

Assemble bar hangers:
  1. Remove any hole plugs if present. Attach bar hangers to rack.
    Item Description Qty.
    1 Hole Plug 16
    2 1/2” X 3” Hex Head Bolt 8
    3 1/2” Lock Washer 16
    4 Bar Chain (small or large) 4
    5 1/2” Thin Lock Nut 16
    6 Rack Assembly 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.33: Hang Accessories

Hang accessory bar supports and catches:
  1. Attach by lining up accessory's peg/s into the desired position on the numbered upright, press accessory tightly against upright and lower into place.
    Unit Item Description Qty.
    Half Rack 1 Bar Support 2
    2 Bar Catch - HR 2
    Multi Rack 1 Bar Support 2
    3 Bar Catch - MR/PR 2
    Power Rack 3 Bar Catch - MR/PR 2
    4 Reverse Bar Support (L/R) 2

2.34: Cable Assembly: Base Braces

Assemble cable station braces:
  1. Attach braces to the cable station.
    Item Description Qty.
    1 Brace 2
    2 1/2” X 4” Hex Head Bolt 1
    3 1/2” X 1-1/4” Hex Head Bolt 2
    4 1/2” Lock Washer 4
    5 3" X 3" End Cap 1
    6 Cable Station 1
    7 4" Rectangle Tubing Nut 2
    8 1/2” Lock Nut 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.35: Cable Assembly: Base DAP

Assemble cable station braces:
  1. Attach braces to the DAP cable station.
    Item Description Qty.
    1 1/2” Lock Nut 1
    2 1/2” X 1-1/4” Hex Head Bolt 6
    3 1/2” Lock Washer 8
    4 Bottom Anvil Plate 2
    5 DAP Cable Station 1
    6 Brace 1
    7 3" Rectangle Tubing Nut 2
    8 1/2” X 4” Hex Head Bolt 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.36: Cable Assembly: Top Plates

Assemble cable station plates:
  1. Attach top anvil plates to cable station.
    Item Description Qty.
    1 1/2” X 1-1/4” Hex Head Bolt 8
    2 1/2” Lock Washer 8
    3 Top Anvil Plate 2
    4 3" Rectangle Tubing Nut 2
    5 4" Rectangle Tubing Nut 6
    6 Cable Station 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.37: Cable Assembly: Top Plates DAP

Assemble cable station plates:
  1. Attach top anvil plates and brace to DAP cable station.
    Item Description Qty.
    1 1/2” X 1-1/4” Hex Head Bolt 7
    2 1/2” X 4” Hex Head Bolt 1
    3 1/2” Lock Washer 9
    4 Top Anvil Plate 2
    5 3" Rectangle Tubing Nut 2
    6 4" Rectangle Tubing Nut 5
    7 Brace 1
    8 DAP Cable Station 1
    9 1/2” Lock Nut 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.38: Cable Assembly: Pull-Up DAP

Assemble cable station plates:
  1. Attach top anvil plates and brace to DAP cable station.
    Item Description Qty.
    1 3" Rectangle Tubing Nut 4
    2 1/2” Lock Washer 4
    3 1/2” X 1-1/4” Hex Head Bolt 4
    4 Pull-Up Assembly 1
    5 DAP Cable Station 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.39: Cable Assembly: Weight Stack

Remove rear shroud:
  1. Detach rear shroud from cable station.
    Item Description Qty.
    1 Cable Station 1
    2 Rear Shroud 1
    3 Rivet 4
  2. Loosen guide rod retainer screws.
    Item Description Qty.
    1 Cable Station 1
    2 Guide Rod Retainer Screw 2
  3. Detach and lower retaining rings.
    Item Description Qty.
    1 Cable Station 1
    2 Retaining Rings 2
  4. Remove guide rod retainers from cable station.
    Item Description Qty.
    1 Cable Station 1
    2 Guide Rod Retainer 2
  5. Remove cable drive from cable station.
    Item Description Qty.
    1 Guide Rod Cushion 2
    2 Cable Station 1
    3 Guide Rod (permanent) 2
    4 Head Plate Assembly 1
    5 Incremental Weight Assembly 2
    6 Retaining Ring 2
  6. Replace permanent guide rods for temporary guide rods.
    Item Description Qty.
    1 Cable Station 1
    2 Temporary (short) Guide Rod 2
  7. Add weight plates onto temporary guide rods.
    Item Description Qty.
    1 Cable Station 1
    2 Temporary (short) Guide Rod 2
    3 20LB Weight Plate 19 (CC/DAP)
    Note: PD and ROW use 14 weight plates
  8. Replace guide rods.
    Item Description Qty.
    1 Temporary (short) Guide Rod 1
    2 Cable Station 1
    3 Guide Rod (permanent) 1
  9. Replace cable drive onto cable station.
    Item Description Qty.
    1 Weight Stack 1
    2 Cable Station 1
    3 Guide Rod (permanent) 2
    4 Head Plate Assembly 1
    5 Incremental Weight Assembly 2
    6 Retaining Ring 2
  10. Insert guide rod retainers into cable station.
    Item Description Qty.
    1 Cable Station 1
    2 Guide Rod Retainer 2
  11. Raise retaining rings and clip onto guide rod retainers.
    Item Description Qty.
    1 Cable Station 1
    2 Retaining Rings 2
  12. Tighten guide rod retainer screws.
    Item Description Qty.
    1 Cable Station 1
    2 Guide Rod Retainer Screw 2
    Note: Tighten to 40-50-39 in lbs (4.5-5.6 Nm)
  13. Ensure cable has at least ½" (12.7mm) of thread engagement into the carriage. Then tighten jam nut.
    Item Description Qty.
    1 Jam Nut 1
    2 Cable 1
    3 Carriage 1
    Note: Tighten to 20-25 ft lbs (27.1-33.8 Nm)
  14. Ensure pulley weldment has at least ½" (12.7mm) of thread engagement into the headplate assembly. Then tighten jam nut.
    Item Description Qty.
    1 Headplate Assembly 1
    2 Jam Nut 1
    3 Pulley Weldment 1
    Note: Tighten to 20-25 ft lbs (27.1-33.8 Nm)
  15. Adhere label over weightstack and peel off backing.
    Item Description Qty.
    1 Weightstack Assembly 1
    2 Weightstack Label (LB or KG) 1
  16. Adhere labels over incremental weights.
    Item Description Qty.
    1 Increment Weight Assembly 1
    2 Weightstack Label (LB or KG) 1
    Note: Increment weight labels found at bottom of weightstack label.
  17. Attach rear shroud to cable station using rivets.
    Item Description Qty.
    1 Cable Station 1
    2 Rear Shroud 1
    3 Rivet 4

2.40: Cable Routing

HDLCC: Cable

HDLDPR: Dual Pulley Row

HDLPD: Pull Down

HDLRW: Row

2.41: Storage Rack Assembly: HDLASR

Assemble base:
  1. Attach base leg assemblies to bar storage assembly.
    Item Description Qty.
    1 3" Rectangle Tubing Nut 8
    2 Right Base Leg Assembly 2
    3 1/2” Lock Washer 8
    4 1/2” X 1-1/4” Hex Head Bolt 8
    5 Bar Storage Assembly 1
    6 Foot Cover 4
    7 HDL Foot 4
    8 Left Base Leg Assembly 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)
  2. Attach base leg assemblies to bar storage assembly.
    Item Description Qty.
    1 HDLASR Base 1
    2 3" Rectangle Tubing Nut 4
    3 1/2” Lock Washer 4
    4 1/2” X 1-1/4” Hex Head Bolt 4
    5 Right Upright Assembly 1
    6 Left Upright Assembly 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)
  3. Attach anvil plates to base and uprights.
    Item Description Qty.
    1 1/2” X 1-1/4” Hex Head Bolt 4
    2 1/2” Lock Washer 8
    3 1/2” X 4” Hex Head Bolt 4
    4 Bottom Anvil Plate 2
    5 3" Rectangle Tubing Nut 4
    6 HDLASR Base and Uprights 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.42: Optional Power Pivot: HR/MR/PR

Assemble optional HR/MR/PR power pivot:
  1. Attach power pivot option to the base weldment.
    Item Description Qty.
    1 1/2” X 1-1/4” Hex Head Bolt 4
    2 1/2” Lock Washer 4
    3 Power Pivot Assembly (one per) 2
    4 3” Rectangle Tubing Nut 4
    5 HDL Rack 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.43: Optional Battle Rope: HR/MR/PR

Assemble optional HR/MR/PR battle rope:
  1. Attach battle rope option to the base weldment.
    Item Description Qty.
    1 1/2” X 1-1/4” Hex Head Bolt 4
    2 1/2” Lock Washer 4
    3 Battle Rope Weldment (one per) 2
    4 3” Rectangle Tubing Nut 4
    5 HDL Rack 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.44: Optional Sliding Band Peg: HRL

Assemble optional half rack long base sliding band peg:
  1. Attach sliding band peg option to the base weldment.
    Item Description Qty.
    1 1/2” X 1-1/4” Hex Head Bolt 4
    2 1/2” Lock Washer 4
    3 Sliding Band Peg Assembly (one per) 2
    4 HDLHRL Rack 1
    5 3” Rectangle Tubing Nut 4
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.45: Optional Bar Storage HR/MR/PR

Assemble optional bar storage:
  1. Attach bar storage option between long weight horn and storage weldment.
    Item Description Qty.
    1 Long Weight Horn 2
    2 1/2” X 4” Hex Head Bolt 4
    3 1/2” Lock Washer 4
    4 Bar Storage Assembly (one per) 2
    5 HDL Rack 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.46: Optional Bar Catch Storage: HR/MR/PR

Assemble optional bar catch storage:
  1. Attach bar catch storage option between weight horn and storage weldment.
    Item Description Qty.
    1 HDL Rack 1
    2 Weight Horn 2
    3 1/2” X 4” Hex Head Bolt 4
    4 1/2” Lock Washer 8
    5 Bar Storage Assembly 2
    6 1/2” Lock Nut 4
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.47: Optional SLS: HR/MR/PR

Assemble SLS option:
  1. Rest SLS ends onto bar supports.
    Item Description Qty.
    1 SLS Assembly 1
    2 Bar Support 2
    3 HDL Rack 1

2.48: Optional Upper Band Pegs: HR/MR/PR

Assemble optional upper band pegs:
  1. Attach upper band peg option to rack.
    Item Description Qty.
    1 1/2” X 1-1/4” Hex Head Bolt 4
    2 1/2” Lock Washer 4
    3 Upper Band Peg 2
    4 HDL Rack 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.49: Optional Dip: HR/MR/PR

Assemble optional dip:
  1. Pin dip pegs into upright.
    Item Description Qty.
    1 Dip Assembly 1
    2 Upright 1

2.50: Optional Ball Storage: HR/MR/PR

Assemble optional ball storage:
  1. Attach ball storage option to rack.
    Item Description Qty.
    1 1/2” X 1-1/4” Hex Head Bolt 2
    2 1/2” Lock Washer 2
    3 Ball Storage Weldment 1
    4 HDL Rack 1

2.51: Optional Technique Trays: HR/MR/PR

Assemble technique tray option:
  1. Pin technique trays into upright.
    Item Description Qty.
    1 Technique Tray (L and R) 2
    2 HDL Rack 1

2.52: Optional Step Up: HR/MR/PR

Assemble step up option:
  1. Pin step up into upright.
    Item Description Qty.
    1 Step Up Assembly 1
    2 Upright 1

2.53: Optional Spotter Platform: HR/MR/PR

Assemble spotter platform option:
  1. Insert spotter platform pegs into upright keyholes.
    Item Description Qty.
    1 Spotter Platform (L and R) 2
    2 HDL Rack 1
  2. Lowering: Using both hands, raise lever while lowering platform.
    Item Description Qty.
    1 Lever 1
    2 Platform 1
  3. Raising: Using both hands, lower lever while raising platform.
    Item Description Qty.
    1 Lever 1
    2 Platform 1

2.54: Optional Branding Plate: HR/MR/PR

Assemble optional branding plate:
  1. Attach branding plate option to the top of rack.
    Item Description Qty.
    1 HDL Rack 1
    2 1/2” Lock Washer 2
    3 1/2” X 1-1/4” Hex Head Bolt 2
    4 Branding Plate Assembly 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.55: Optional Nordic Hamstring: Attach Hanger

Assemble optional nordic ham hanger:
  1. Attach nordic ham hanger option to the rack.
    Item Description Qty.
    1 1/2” Lock Nut 2
    2 1/2” Lock Washer 4
    3 Nordic Hanger 1
    4 HDL Rack 1
    5 Weight Horn 1
    6 1/2” X 4-1/2” Hex Head Bolt 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.56: Optional Nordic Hamstring: Plates HRL

Assemble optional nordic ham plates:
  1. Attach nordic ham plate option to the rack.
    Item Description Qty.
    1 Right Nordic Plate 1
    2 HDLHLS Rack 1
    3 Left Nordic Plate 1
    4 1/2” Lock Washer 8
    5 1/2” X 1-1/4” Hex Head Bolt 8
    6 Nordic Hamstring 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.57: Optional Nordic Hamstring: Plates HRS

Assemble optional nordic ham plates:
  1. Attach nordic ham plate option to the rack.
    Item Description Qty.
    1 Right Nordic Plate 1
    2 HDLHRS Rack 1
    3 Left Nordic Plate 1
    4 1/2” Lock Washer 8
    5 1/2” X 1-1/4” Hex Head Bolt 8
    6 Nordic Hamstring 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.58: Optional Nordic Hamstring: Plates MR

Assemble optional nordic ham plates:
  1. Attach nordic ham plate option to the rack.
    Item Description Qty.
    1 Right Nordic Plate 1
    2 HDLMR Rack 1
    3 Left Nordic Plate 1
    4 1/2” Lock Washer 8
    5 1/2” X 1-1/4” Hex Head Bolt 8
    6 Nordic Hamstring 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.59: Optional Nordic Hamstring: Plates PR

Assemble optional nordic ham plates:
  1. Attach nordic ham plate option to the rack.
    Item Description Qty.
    1 Left Front Nordic Plate 1
    2 Right Rear Nordic Plate 1
    3 HDLPR Rack 1
    4 Right Front Nordic Plate 1
    5 Nordic Hamstring 1
    6 Left Rear Nordic Plate 1
    7 1/2” Lock Washer 16
    8 1/2” X 1-1/4” Hex Head Bolt 16
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.60: Optional Rope Pull: HR/MR/PR

Assemble rope pull option:
  1. Attach low pulley assembly to rack.
    Item Description Qty.
    1 HDL Rack 1
    2 3” Rectangle Tubing Nut 2
    3 Low Pulley Assembly 1
    4 1/2” Lock Washer 2
    5 1/2” X 1-1/4” Hex Head Bolt 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)
  2. Assemble top pulley assembly to mount weldment.
    Item Description Qty.
    1 1/2” X 4” Hex Head Bolt 2
    2 Fender Washer 2
    3 Mount Weldment 1
    4 1/2” Lock Washer 2
    5 1/2” Lock Nut 2
    6 Top Pulley Assembly 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)
  3. Attach top pulley assembly/mount weldment to the rack.
    Item Description Qty.
    1 HDL Rack 1
    2 1/2” X 1-1/4” Hex Head Bolt 3
    3 1/2” Lock Washer 3
    4 Top Pulley/Mount Weldment 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.61: Optional Sliding Band Peg: HR/MR/PR

Assemble sliding band peg option:
  1. Remove hole plugs from rack.
    Item Description Qty.
    1 HDL Rack 1
    2 Hole Plug 2
  2. Carefully tap plastic bushings into place.
    Item Description Qty.
    1 HDL Rack 1
    2 Plastic Bushing 2
  3. Assemble sliding peg weldment to the rack.
    Item Description Qty.
    1 1/2” X 1-1/4” Hex Head Bolt 2
    2 Fender Washer 2
    3 Sliding Peg Weldment 1
    4 HDL Rack 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.62: Optional Dock-N-Lock: HR/MR/PR

Assemble dock-n-lock option:
  1. Remove hole plugs from rack.
    Item Description Qty.
    1 HDL Rack 1
    2 9/16" Hole Plug 4
  2. No Platform: Assemble dock-n-lock bracket to rack.
    Item Description Qty.
    1 Dock-N-Lock Bracket 1
    2 1/2” X 4” Hex Head Bolt 2
    3 1/2” Lock Washer 2
    4 Fender Washer 2
    5 1/2” Lock Nut 2
    6 HDL Rack 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)
  3. With Platform: Assemble dock-n-lock bracket to rack.
    Item Description Qty.
    1 HDL Rack 1
    2 Fender Washer 2
    3 1/2” Lock Nut 2
    4 Platform Insert 1
    5 Dock-N-Lock Bracket 1
    6 1/2” X 4” Hex Head Bolt 2
    7 1/2” Lock Washer 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.63: Optional Safety Squat Handles: HR/MR/PR

Assemble safety squat handle option:
  1. Attach safety squat handle hanger to the rack.
    Item Description Qty.
    1 1/2” Lock Nut 2
    2 1/2” Lock Washer 4
    3 Safety Squat Handle Hanger 1
    4 HDL Rack 1
    5 Weight Horn 1
    6 1/2” X 4-1/2” Hex Head Bolt 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)
  2. Hang safety squat handles onto the rack
    Item Description Qty.
    1 Safety Squat Handles 2
    2 HDL Rack 1

2.64: Optional Wing: PR

Assemble wing option:
  1. Attach wing rung to the rack.
    Item Description Qty.
    1 3” Rectangle Tubing Nut 2
    2 Wing Rung 1
    3 1/2” Lock Washer 2
    4 1/2” X 1-1/4” Hex Head Bolt 2
    5 HDL Rack 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)
  2. Lift wing rung and attach braces.
    Item Description Qty.
    1 HDL Rack 1
    2 3” Rectangle Tubing Nut 2
    3 Wing Rung 1
    4 4” Rectangle Tubing Nut 2
    5 Wing Brace (L and R) 2
    6 1/2” Lock Washer 6
    7 1/2” X 1-1/4” Hex Head Bolt 6
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)
  3. Attach wing rung to the wing braces.
    Item Description Qty.
    1 Wing Rung 1
    2 1/2” Lock Washer 8
    3 1/2” X 4” Hex Head Bolt 4
    4 3” Rectangle Tubing Nut 2
    5 1/2” Lock Nut 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.65: Optional Perpendicular Band Pegs: PR

Assemble perpendicular band pegs:
  1. Select type, standard or sumo.
    Item Description Qty.
    1 Standard Perpendicular Pegs 1
    2 Sumo Perpendicular Pegs 1

2.66: Optional Perpendicular Band Pegs Install: PR

Assemble perpendicular band peg option:
  1. Remove hole plugs from rack.
    Item Description Qty.
    1 Hole Plug 8
    2 HDL Rack 1
  2. Attach perpendicular band peg weldment to rack.
    Item Description Qty.
    1 HDL Rack 1
    2 Band Peg 4
    3 Band Peg Weldment 2
    4 1/2” X 3-1/2” Hex Head Bolt 4
    5 1/2” Lock Washer 4
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

2.67: Optional Strap Bar Catch: PR

Assemble strap bar catch option:
  1. Attach strap bar catch hanger to the rack.
    Item Description Qty.
    1 1/2” Lock Nut 2
    2 1/2” Lock Washer 4
    3 Strap Bar Catch Hanger 1
    4 HDL Rack 1
    5 Weight Horn 1
    6 1/2” X 4-1/2” Hex Head Bolt 2
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)
  2. Hang strap bar catch to rack.
    Item Description Qty.
    1 Strap Bar Catch Assembly 1
    2 HDL Rack 1

2.68: Optional Side Mount Pull-Up: PR

Assemble side mount pull-up option:
  1. Remove hole plugs from rack.
    Item Description Qty.
    1 Hole Plug 4
    2 9/16” Hole Plug 4
    3 HDL Rack 1
  2. Attach side mount pull-up assembly to rack.
    Item Description Qty.
    1 Side Mount Pull-Up Assembly 1
    2 1/2” Lock Washer 2
    3 1/2” X 1-1/4” Hex Head Bolt 2
    4 HDL Rack 1
    Note: Tighten to 45-50 ft lbs (61.0-67.8 Nm)

Chapter 3: Cable Handling Guide

3.1: Cable Terminations, Tensioning and Wear Guide

Cable connections with threaded cable ends are required to be installed and maintained following the specifications identified below. Failure to follow these specifications can lead to the dislocation of the threaded cable during use and can cause serious injury. Along with securing the threaded cable end and jam nut, it is important to check the entire unit and ensure that all hardware is securely fastened and not left loose upon completion of cable installation.

Warning: Use of non certified “techs” note: Service warranties may be void if a non-Cybex -certified technician performs service work. Replacement of any strength cables should be performed by a Cybex certified technician.

3.2: Cable Terminations

  1. Cable must be threaded at least ½ inch (12.7mm) into termination points; at headplate (A) and frame/carriage (B).
  2. Certain models are now equipped with a bayonet portal to assist checking proper thread engagement. To do so, attempt to pass a 7mm Allen wrench through the portal, if it goes through, more threads are needed to meet the minimum requirement.
  3. When proper thread engagement is reached, tighten jam nut to 20-25 FT-LBS (27.2 - 34.0 Nm) using a 24mm wrench.

3.3: Tensioning Cable

Cable should have enough tension so it stays seated into the pulley but not so tight that it pulls the head plate off the weight plate below it.
  1. If the head plate has lifted, loosen the jam nuts at the terminations and loosen the threaded plugs a half turn until the head plate comes to rest on the weight plate below. Check that the cable's threaded plugs are engaged at least 1/2” (12.7mm) at each termination point.
    SEATED HEAD PLATE SUSPENDED HEAD PLATE
    1. No gap
    1. Gap
    2. Bayonet obstructing weight stack pin
  2. Ensure that the weight stack selector pin can fully engage into each weight plate.
    Item Description Qty.
    1 Weight Stack Selector Pin 1
  3. When proper thread engagement is reached, tighten jam nut to 20-25 FT-LBS (27.2 - 34.0 Nm) using a 24mm wrench.

3.4: Strength Cable Wear Guide

Replace cable at first sign of any of the following:

FRACTURES:
Casing can crack or fracture under strains during use. Any crack in the casing merits cable replacement even if no wire rope is exposed.
Be especially observant for fractures near the components on the cable assembly - IE. Nylon Ball, Nico Loop, Threaded Plug, etc.
TWISTING/BINDING:
Inspect casing to ensure wire rope is not twisting within its casing. Any sign of the cable twisting should be replaced immediately.
BULGING:
Internal wire rope strands can break within and coil causing a bulge to appear. Cable should retain same outside diameter throughout.
FRAYED/EXPOSED WIRE ROPE:
Any exposed wire rope protruding through the casing or at either end.
FLATTENED:
Section of cable is compressed and will not retain its shape (outside diameter).
PERMANENTLY BENT:
Cable has ‘kink’ and prohibits cable from laying straight. Wire rope may be unraveling beneath casing and is compromised warranting replacement.
ENDS SEPARATING:
Watch for component end of cable to pull away from cable assembly - look for exposed wire rope.

3.5: Insert Inspection

Inspect insert within the strain-relief cable end assembly and replace if any sign of damage.
  1. Check around plastic insert and the plastic housing for any excessive wear or damage.
    Item Description Qty.
    1 Plastic Insert 1
    2 Plastic Housing 1
  2. Replace plastic insert if cracked, torn, separated, overly worn or damaged in any way.
    Item Description Status
    1 Insert - No damage Use
    2 Insert - Cracked Replace
    3 Insert - Separated Replace
  3. Using a 4mm hex wrench, remove screws from the housing/link and the damaged insert from cable assembly. Replace damaged insert, reassemble components and tighten to 8-10 in-lbs (0.9-1.1 Nm).
    Item Description Qty.
    1 Cable Assembly 1
    2 Housing 1
    3 Screw; M5 X 0.8 HXS SOC 2
    4 Insert 1
    5 Link 1

Chapter 4: Product Information

4.1: Rack Options and Accessories

Pull-Ups
Name Product Code Half Rack Short Base Half Rack Long Base Multi-Rack Power Rack Cable Stations
CC / DAP / DPR / LPD / ROW
HDLHRS HDLHRL HDLMR HDLPR
Two Handle HDL2PU X X X X X
Arc Dual HDLARC X X X X X
Thick Grip HDLTPU X X X X X
Dual HDLDPU X X X X X
Straight Bar HDLSPU X X X X X
Thick Straight Bar HDLTSPU X X X X X
Neutral HDLNPU X X X X X
Thick Neutral HDLTNPU X X X X X
Rotating Chin-Up HDLRCU X X X X X
Three Handle HDL3PU-PR n/a n/a n/a X X
Wing HDLWG-PR n/a n/a n/a X X
Bases
Name Product Code Half Rack Short Base Half Rack Long Base Multi-Rack Power Rack Cable Stations
CC / DAP / DPR / LPD / ROW
HDLHRS HDLHRL HDLMR HDLPR
Standard * X X X X n/a
Standard with Side Pull-Up * n/a n/a n/a X n/a
Sumo * n/a n/a X X n/a
Note: * Only available at initial order.
Band Pegs
Name Product Code Half Rack Short Base Half Rack Long Base Multi-Rack Power Rack Cable Stations
CC / DAP / DPR / LPD / ROW
HDLHRS HDLHRL HDLMR HDLPR
Standard Base Perpendicular HDLPBP-PR n/a n/a X X n/a
Bottom Sliding HDLSBP X n/a X X n/a
Bottom Sliding Half Rack Long Base HDLSBP-HRL n/a X n/a n/a n/a
Top HDLTBP X X X X n/a
Sumo Base Perpendicular HDLPSBP-PR n/a n/a X X n/a
Options
Name Product Code Half Rack Short Base Half Rack Long Base Multi-Rack Power Rack Cable Stations
CC / DAP / DPR / LPD / ROW
HDLHRS HDLHRL HDLMR HDLPR
Power Pivot HDLPP X X X X X
Battle Rope Attachment HDLBL X X X X X
Half Rack Bar Catch Storage HDLBCS-HR X X n/a n/a X
Spotter Platforms HDLSP X X X X X
Reverse Bar Supports HDLRBS n/a n/a X X X
Dock-N-Lock HDLDL X X X X X
Four Bar Storage HDL4BS X X X X X
Single Leg Squat Bar HDLSLS X X X X X
Thick Bar Hanger HDLTBH Stand Alone Storage - up to 2
Combo Storage - up to 4
Accessories
Name Product Code Half Rack Short Base Half Rack Long Base Multi-Rack Power Rack Cable Stations
CC / DAP / DPR / LPD / ROW
HDLHRS HDLHRL HDLMR HDLPR
Dip Handle - Half Rack HDLDIP-HR X X n/a n/a n/a
Dip Handle - Power/Multi-Rack HDLDIP-PRMR n/a n/a X X n/a
Technique Trays - Half Rack HDLTT-HR X X n/a n/a n/a
Technique Trays - Power/Multi-Rack HDLTT-PRMR n/a n/a X X n/a
Step Platform - Half Rack HDLSTP-HR X X n/a n/a n/a
Step Platform - Power/Multi-Rack HDLSTP-PRMR n/a n/a X X n/a
Nordic Ham HDL-NH X X X X n/a
Anvil Plate Short HDL-ANVL-SB X n/a n/a X n/a
Anvil Plate Long HDL-ANVL-LB n/a X X X n/a
Flex Bar Catch HDL-FBC n/a n/a n/a X n/a
Rope Pull HDLRP X X n/a X n/a
Branding Sign HDLCS X X X X n/a
Ball Storage HDLTBS X X X X n/a
Safety Squat Handles HDL-SSH X X X X n/a

Chapter 5: Exercise

5.1: General Exercise Information

Intended Use

The intended commercial use of this machine is to aid exercise and improve general physical fitness. Multiple exercises can be performed using this product. It is the responsibility of the owner to ensure exercisers understand general use and only perform recommended exercises that do not compromise the stability of the product or put the user as risk.

Prior to Exercise

Prior to starting a training program, get a complete physical exam to make sure your physician agrees that you are ready. Always warm-up your muscles before a workout. A cardio warm-up followed by stretching is typically recommended.

Start Your Program Conservatively

Choose weights you can easily lift in the first several weeks. Typically, a full range of motion is recommended, but consult a qualified professional if you have questions about whether a full range of motion is appropriate for you due to existing limitations, injury or discomfort. Injuries to health may result from incorrect or excessive training.

A “repetition” (rep) is defined as one complete movement through an exercise, returning to the start position. A “set” is a continuous series of reps, usually between 6-15. During your workout the number of reps you perform in a set depends on your goal. To build muscle and strength, often fewer reps (6 - 8) with heavier weight is recommended in each set. To build endurance, more reps (12-15) with lighter weight is typically recommended.

At the end of your workout, cool down in a similar way to your warm-up.

Chapter 6: Maintenance Procedures

6.1: Maintenance Schedule

ACTION DAILY WEEKLY MONTHLY AS NEEDED
CLEAN
Guide Rods     X  
Shrouds     X  
Hand Grips       X
WAX
Frames       X
INSPECT
Accessories   X    
Paint     X  
Cable X      
Hardware   X    
Frame   X    
Shrouds X      
LUBRICATE
Guide Rods       X
Clean
  • Guide rods with a cotton cloth.
Wax
  • Frames with a standard, non-abrasive, wax finish.
Inspect
  • Cables. Look for wear or damage and proper tension. Pay close attention at bends and attachment points.
  • Hardware. Check for loosening. Tighten as required.
  • Frames. Inspect for wear and damage.
  • For paint chips. Fill in immediately with manufacturers touch-up paint.
  • Jam nut at top of weight stack for tightness.
Lubricate
  • Lubricate guide rods with Break-Free® brand lubricant (part number SK50-P0005-0000). Apply the lubricant to a cotton cloth, and then run the cotton cloth up and down the guide rods as needed.
    Note: Only a few drops of lubricant are required for each guide rod.
Once a Day
  • Wipe down upholstery with a mild soap and water or comparable all purpose cleaner.
  • Visually inspect cables for wear at and around connections and along the entire length of the cable. Always replace at first sign of wear.
Once a Week
  • Visually inspect all hardware for loosening, tampering or wear.
  • Check jam nut at top of weight stack for tightness.
  • Inspect all accessories, connecting links, and carabiner clips for wear.
  • Check cables for stretch and adjust as necessary by loosening the large Jam Nut on top of the weight stack and by screwing in the Threaded Plug until cable is tight and the weight stack pin goes in all holes easily. Securely tighten the large Jam Nut when finished.
  • Inspect shrouds for damage and clean as necessary.
Once a Month
  • Clean guide rods with Break-Free® brand lubricant (part number SK50-P0005-0000). Clean tops of bearings at stack and inspect for heavy buildup on rods below the head plate. Lift half of stack and do a visual inspection, then clean as necessary.
  • Inspect hardware on all machines and tighten any bolts or nuts that may have loosened over the life of the product.
Notes
  • Use polishing compound (such as car wax) and remove shoe scuffs from powder coated surfaces as necessary.
Cleaning the Shrouds
  • Adherence to regular and proper cleaning procedures is recommended to preserve the appearance.
    Note: Spray the approved cleaner on a towel, and then wipe down the shrouds to avoid saturation of shroud inlays.
Minimize Scratches
  • Wash the shrouds with an approved or compatible cleaner. Do not scrub brushes on the shrouds. Fresh paint splashes, grease and smeared glazing compounds can be removed easily before drying by rubbing lightly with isopropyl alcohol. Afterward, a warm final wash should be made.
Approved and Compatible Cleaners

Two preferred cleaners have been approved by reliability experts: PureGreen 24 and Gym Wipes. Both cleaners will safely and effectively remove dirt, grime and sweat from equipment. PureGreen 24 and the Antibacterial Force formula of Gym Wipes are both disinfectants that are effective against MRSA and H1N1.

PureGreen 24 is available in a spray which is convenient to use. Apply the spray to a microfiber cloth and wipe down the equipment. Use PureGreen 24 on the equipment for at least 2 minutes for general disinfection purposes and at least 10 minutes for fungus and viral control.

Gym Wipes are large, durable pre-moistened wipes to use on the equipment before and after workouts. Use Gym Wipes on the equipment for at least 2 minutes for general disinfection purposes.

Contact Customer Support Services to order these cleaners (1-800-351-3737 or email: customersupport@lifefitness.com).

Mild soap and water or a mild non-abrasive household cleaner can also be used to clean the display and all exterior surfaces. Use a soft microfiber cloth only. Apply the cleaner to the microfiber cloth before cleaning. DO NOT use ammonia or acid based cleaners. DO NOT use abrasive cleaners. DO NOT use paper towels. DO NOT apply cleaners directly to the equipment surfaces.

Removal of Paint, Marking Pens, or Labels
  • Butyl cellosolve works well for removal of paints, marking pen inks, lipstick, etc.
  • Labels, stickers, etc. may be removed using kerosene. When the solvent will not penetrate sticker material, apply heat (hair dryer) to soften the adhesive and promote removal. GASOLINE SHOULD NOT BE USED.
Important Hazards
  • DO NOT use abrasive or highly alkaline cleaners on the shrouds.
  • NEVER scrape shrouds with squeegees, razor blades or other sharp instruments.
  • DO NOT clean shrouds in hot sun or at elevated temperatures.
  • NEVER use benzene, gasoline, acetone or carbon tetrachloride on the shrouds.
  • Manufacturer recommends that cables be inspected daily after installation and replaced annually.

Chapter 7: Warranty

7.1: What is Covered

This Life Fitness commercial exercise equipment product is warranted to be free of all defects in material and workmanship.

7.2: Who is Covered

The original purchaser or any person receiving the product as a gift from the original purchaser.

7.3: Who Pays Transportation and Insurance For Service

If the Product or any covered part must be returned to a service facility for repairs, We, Life Fitness , will pay all transportation and insurance charges for the first year. You are responsible for transportation and insurance charge after the first year.

7.4: What We Will Do To Correct Covered Defects

We will ship to you any new or rebuilt replacement part or component, or at our option, replace the Product. Such replacement parts are warranted for the remaining portion of the original warranty period.

7.5: What is Not Covered

Any failures or damage caused by unauthorized service, misuse, accident, negligence, improper assembly or installation, debris resulting from any construction activities in the Product’s environment, rust or corrosion as a result of the Product’s location, alterations or modifications without our written authorization, or by failure on your part to use, operate and maintain the Product as set out in your Operation Manual.

All terms of this warranty are void if this product is moved beyond the continental borders of the United States of America (excluding Alaska, Hawaii and Canada) and are then subject to the terms provided by that country’s local authorized Life Fitness representative.

7.6: Owner's Manual

It is VERY IMPORTANT THAT YOU READ THIS MANUAL before operating the Product. Remember to perform the periodic maintenance requirements specified in the Manual to assure proper operation and your continued satisfaction.

7.7: Exclusive Warranty

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART. We neither assume nor authorize any person to assure for us any other obligation or liability concerning the sale of this Product. Under no circumstances shall we be liable under this warranty, or otherwise, of any damage to any person or property, including any lost profits or lost savings, for any special, indirect, secondary, incidental or consequential damages of any nature arising out of the use of or inability to use this Product. Some states do not allow the exclusion or limitation of implied warranties or of liability for incidental or consequential damages, so the above limitations or exclusions may not apply to you. Warranty coverages and terms may differ outside the United States. Please contact the Life Fitness office servicing your country (contact information found at the front of this manual) or visit the applicable local Life Fitness website to receive the specific warranty information for your country.

7.8: Changes in Warranty Not Authorized

No one is authorized to change, modify or extend the terms of this limited warranty.

7.9: Effects of State Laws

This warranty gives you specific legal rights, and you may have other rights which vary from state to state and country by country.

Chapter 8: Bolt to Floor Guide

8.1: Introduction

Life Fitness designs its products to be stable when used as designed. Because strength training is dynamic, we cannot predict how users will ultimately use the products in all circumstances. Therefore, Life Fitness recommends that strength training equipment be secured to a solid, level surface to stabilize and eliminate rocking or tipping over.

Each new unit shipped comes with a multi-language hangtag stating the importance of bolting the unit down as a safety precaution.

It is the facility’s responsibility to adhere to local and regional building codes.

8.2: Delivery and Installation Tips

All Anchors
  • Fasteners must have minimum embedment in concrete floor, not including screed, regardless of wood/tile/rubber over sub-floor. (See Anchor Types for maximum sub-floor thickness between unit and concrete to equipment foot must be made of flooring or other material (i.e. no air gaps)).
  • DO NOT reuse fasteners. Static and Dynamic anchors are designed for one-time use only.
  • Factor in equipment’s feet height when selecting fastener length.
  • Factor in flooring thickness when selecting fastener length.
  • It is also recommended to drill an additional 1/2” (12.7 mm) of depth beyond the length of the fastener being used to ensure that debris does not block the entry of the anchor.
  • Minimum concrete compressive strength: 3000 psi (20 N/mm2).
Anchoring
  • All anchors must have a minimum embedment into concrete, regardless of wood/tile/rubber/screed over sub-floor.
  • Dynamic anchors must have a minimum embedment depth in concrete to ensure maximum security and pull out force. See Anchor Types for embedment depth minimums.
Building Codes

It is the facility’s responsibility to adhere to local and regional building codes. Please verify with the customer to ensure that they are aware of this.

Carpeting

If bolted down to carpet flooring, be sure to use a box cutter knife to cut the carpet threads around each foot. This will help avoid the carpet threads from being wrapped around and pulled by the drill bit.

Competitor Product

The bolt down guidelines and procedures for Cybex products were determined by the company’s Engineering and Installation Development groups. These guidelines include which anchors to use and positioning of the anchors are required for Cybex product.

  • Cybex does not have that level of specification or engineering input for competitive product.
  • Cybex installation teams are not permitted to anchor competitor equipment.
Drilling

It is also recommended to drill an additional 1/2” (12.7 mm) of depth beyond the length of the fastener being used to ensure that debris does not block the entry of the anchor.

  • This can be done by marking your drill bit with a piece of tape.
  • While it is recommended that a vacuum be used to clean up debris, this will not account for all the debris that will settle at the bottom of the drilled hole.

8.3: Anchor Type - Static

Static Anchor Standard Sizes Drill Bit Size
Imperial: KH-EZ 3/8" x 5" 3/8in
Metric: HUS-H 10mm x 130mm 10mm

8.4: Anchor Specifications

1 2 3 4 5 6
Static Anchor Minimum Concrete Thickness Minimum Anchor Embedment into Concrete Minimum Drill Depth in Concrete Beyond Anchor Minimum Distance from Anchor to Concrete Edge or Seam: Maximum Flooring (wood/tile/rubber/screed) Thickness Between Base Plate and Concrete
KB-EZ 1/4" 4-1/8” 2-1/2" 1/2" 1-3/4” 0” - 0.92”
HUS-H 6mm 100mm 55mm 10mm 44mm 0mm - 26mm
Item Description
1 Anchor
2 Concrete Thickness
3 Anchor Embedment into Concrete Thickness
4 Drill Depth Beyond Anchor Thickness
5 Distance of Anchor to Concrete Edge
6 Flooring (wood/tile/rubber/screed) Thickness
7 Base Plate Thickness (See Foot Dimensions)

8.5: Pullout Force

Cybex specifies Hilti™ static and dynamic anchors. According to the anchor manufacturer, the recommended design pullout force (in tension) for the specified anchors, when properly installed in cracked concrete, is provided in the side table. This table should be used for reference only; for additional and up-to-date information on the anchor capabilities or the design pullout force in other substrates, please consult Hilti directly at https://www.us.hilti.com.

Dynamic Anchors Design Resistance in Tension *
KB-TZ2 3/8" x 5” and HST3 10mm x 130mm Greater than 2,000 lb (2.7kN)
Static Anchors Design Resistance in Tension *
KH-EZ 1/4” 830 lb (3.6 kN)
HUS-H 6mm 3.3 kN (741lb)

* Design strength extracted from the Hilti™ Anchor Fastening Technology Manual.

8.6: Tools Required

Warning: Adhere to manufacturer’s equipment warnings and guidelines. Follow manufacturer’s instructions for proper usage.
  • 1” L-shape SDS rotary hammer
  • (Imperial anchors) 3/8" diameter carbide drill bit
  • (Metric anchors) 10mm diameter carbide drill bit
  • Extension cord
  • Floor scanner / rebar detector (optional)
  • Hammer (Dynamic anchors only)
  • Rotary tool
  • Safety glasses
  • Tape measure
  • Torque wrench
  • Vacuum (for debris)

8.7: Anchor Procedure

  1. Place unit into position to be mounted and cycle unit to set its stance.
  2. Wearing protective glasses, drill down into flooring perpendicularly to the required depth, ensuring that the foot thickness of the unit is being accounted for; refer to Anchor Specifications and Foot Dimensions.
    Note: Use 3/8" size bit for Imperial anchors and 10mm for Metric anchors.
    Item Description Qty.
    1 Drill with Concrete Bit 1
    2 HDL Foot 1
  3. Clear out debris from hole.
  4. Insert anchor - do not hammer into place.
    Item Description Qty.
    1 Anchor 1
    2 HDL Foot 1
  5. Tighten to 30 foot-pounds for Imperial (45Nm for Metric), assuring there are at least 3 threads left exposed.
    Item Description Qty.
    1 Torque Wrench 1
    2 Anchor Assembly 1
  6. Check anchors weekly and re-tighten to 30 Foot-Pounds for Imperial (45Nm for Metric) if needed. Failure to do so may jeopardize anchor effectiveness.

8.8: Foot Dimensions

Use below image to determine foot height thickness.