Assemble Unit

For orders outside of North America:
  1. Mount pads and loosely attach Right Side Frame Assembly to Base Assembly:
    Item Description Qty.
    1 Bolt, 1/2 x 3 4
    2 1/2 Washer 4
    3 Weight Horn Assembly 1
    4 Right Side Frame Assembly 1
    5 Backing Washer 4
    6 1/2 Thick Lock Nut 4
    7 Half Round Pad 2
    8 Screw, M10 x 35mm 8
    9 3/8 Washer 8
    10 Base Assembly 1
  2. Loosely attach Left Side Frame Assembly to Glute-Drive Assembly:
    Item Description Qty.
    1 Glute-Drive Assembly 1
    2 Left Side Frame Assembly 1
    3 1/2 Thick Lock Nut 4
    4 Backing Washer 4
    5 Weight Horn Assembly 1
    6 1/2 Washer 4
    7 Bolt, 1/2 x 3 4
  3. Loosely attach Rack-Out Assembly to Glute-Drive Assembly:
    Item Description Qty.
    1 Glute-Drive Assembly 1
    2 Rack-Out Assembly 1
    3 Bolt, 1/2 x 2 1/2 4
    4 Backing Washer 4
    5 1/2 Thin Lock Nut 4
  4. Position Work Arm Assembly on Side Frame Bumpers:
    Item Description Qty.
    1 Work Arm Assembly 1
    2 Side Frame Bumpers 2
    Note: This step requires two people.
  5. Loosely attach Work Arm Assembly to Glute-Drive Assembly:
    Item Description Qty.
    1 Glute-Drive Assembly 1
    2 1/2 Thick Lock Nut 2
    3 Work Arm Assembly 1
    4 1/2 Thin Lock Nut 2
    5 Backing Washer 2
    6 Bolt, 1/2 x 2 1/2 2
    7 1/2 Washer 2
    8 Weight Horn Assembly 2
    9 Bolt, 1/2 x 3 2
  6. Loosely attach Brace to Glute-Drive Assembly:
    Item Description Qty.
    1 Brace 1
    2 1/2 x 3 Bolt 6
    3 Backing Washer 4
    4 1/2 Thick Lock Nut 6
    5 1/2 Washer 8
    6 Glute-Drive Assembly 1
  7. Assemble Base Frame Assembly:
    Item Description Qty.
    1 15 x 11-1/4 Pad 1
    2 Footboard 1
    3 Bolt, 3/8 x 2-1/4 4
    4 3/8 Washer 8
    5 Base Frame Assembly 1
    6 Screw, M10 x 35mm 4
  8. Loosely attach Base Frame Assembly to Glute-Drive Assembly:
    Item Description Qty.
    1 Glute-Drive Assembly 1
    2 Backing Washer 4
    3 Bolt, 1/2 x 3 4
    4 1/2 Thick Lock Nut 4
    5 1/2 Washer 4
    6 Base Frame Assembly 1
  9. With the padded side of Belt facing down, attach Belt to Work Arm Assembly:
    Item Description Qty.
    1 Work Arm Assembly 1
    2 PL-GLD Belt with Vinyl Cover 1
    3 Bolt, 1/2 x 1/4 1
    4 Backing Washer 1
  10. Attach Selector Pins to Work Arm Assembly:
    Item Description Qty.
    1 Selector Pin 2
    2 Work Arm Assembly 1
  11. Tighten hardware from previous steps:
    Steps Description Torque Value
    1, 2, 3, 5, 6, 8 Frame Connecting Hardware 20-25 Ft-lbs (27.1-33.8 Nm)
    1, 7, 9 Pad, Footplate and Belt Hardware 40-50 In-lbs (4.5-5.6 Nm)
Parent topic: Assembly Procedure