Assemble Side Frames

  1. Remove bolts, backing washers, washers, and nuts securing side frame assemblies to crossmembers using two 3/4" wrenches.
    Item Description Qty.
    1 Left Side Frame Assembly 1
    2 Right Side Frame Assembly 1
    3 Crossmember Assembly with Bumpers 1
    4 Crossmember Weldment 1
    5 Washer, 1/2" Internal Lock 12
    6 Nut, 1/2" Thin Lock 4
    7 Nut, 1/2" Thick Lock 4
    8 Backing Washer 4
    9 Bolt, HHB.5x2.5 8
  2. Fit components through doorway.
  3. Remove bolts, backing washers, washers, and nuts from right side frame assembly using two 3/4" wrenches.
    Item Description Qty.
    1 Right Side Frame Assembly 1
    2 Nut, 1/2" Thin Lock 3
    3 Washer, 1/2" Internal Lock 3
    4 Backing Washer 3
    5 Bolt, HHB.5x2.5 3
  4. Install bolts, backing washers, washers, and nuts securing footboard crossmember assembly to right side frame assembly using two 3/4" wrenches.
    Item Description Qty.
    1 Footboard Crossmember Assembly 1
    2 Right Side Frame Assembly 1
    3 Nut, 1/2" Thin Lock 2
    4 Washer, 1/2" Internal Lock 2
    5 Backing Washer 2
    6 Bolt, HHB.5x2.5 2

    Hand tighten hardware.

  5. Install bolts, backing washers, washers, and nuts securing hard stop crossmember assembly to right side frame assembly using two 3/4" wrenches.
    Item Description Qty.
    1 Hard Stop Crossmember Assembly 1
    2 Right Side Frame Assembly 1
    3 Nut, 1/2" Thin Lock 1
    4 Washer, 1/2" Internal Lock 1
    5 Backing Washer 1
    6 Bolt, HHB.5x2.5 1

    Hand tighten hardware.

  6. Install bolts, washers, and nuts securing crossmember weldment and weight horn to right side frame assembly using two 3/4" wrenches.
    Item Description Qty.
    1 Crossmember Weldment 1
    2 Right Side Frame Assembly 1
    3 Weight Horn 1
    4 Washer, 1/2" Internal Lock 4
    5 Nut, 1/2" Thick Lock 2
    6 Bolt, HHB.5x3 2

    Hand tighten hardware.

  7. Install bolts, backing washers, washers, and nuts securing crossmember assembly with bumpers to right side frame assembly using two 3/4" wrenches.
    Item Description Qty.
    1 Crossmember Assembly with Bumpers 1
    2 Right Side Frame Assembly 1
    3 Washer, 1/2" Internal Lock 2
    4 Nut, 1/2" Thin Lock 2
    5 Backing Washer 2
    6 Bolt, HHB.5x2.5 2

    Hand tighten hardware.

  8. Remove bolts, backing washers, washers, and nuts from left side frame assembly using two 3/4" wrenches.
    Item Description Qty.
    1 Left Side Frame Assembly 1
    2 Nut, 1/2" Thin Lock 3
    3 Washer, 1/2" Internal Lock 3
    4 Backing Washer 3
    5 Bolt, HHB.5x2.5 3
  9. Align left side frame assembly with installed crossmembers on right side frame assembly.
    Item Description Qty.
    1 Left Side Frame Assembly 1
    2 Right Side Frame Assembly 1
  10. Install bolts, backing washers, washers, and nuts securing right side frame assembly to footboard crossmember assembly and hard stop crossmember assembly using two 3/4" wrenches.
    Item Description Qty.
    1 Right Side Frame Assembly 1
    2 Footboard Crossmember Assembly 1
    3 Hard Stop Crossmember Assembly 1
    4 Nut, 1/2" Thin Lock 3
    5 Washer, 1/2" Internal Lock 3
    6 Backing Washer 3
    7 Bolt, HHB.5x2.5 3

    Hand tighten hardware.

  11. Install bolts, washers, and nuts securing weight horn and right side frame assembly to crossmember weldment using two 3/4" wrenches.
    Item Description Qty.
    1 Weight Horn 1
    2 Right Side Frame Assembly 1
    3 Crossmember Weldment 1
    4 Nut, 1/2" Thick Lock 2
    5 Washer, 1/2" Internal Lock 4
    6 Bolt, HHB.5x3 2

    Hand tighten hardware.

  12. Install bolts, backing washers, washers, and nuts securing right side frame assembly to crossmember assembly with bumpers using two 3/4" wrenches.
    Item Description Qty.
    1 Right Side Frame Assembly 1
    2 Crossmember Assembly with Bumpers 1
    3 Nut, 1/2" Thin Lock 2
    4 Washer, 1/2" Internal Lock 2
    5 Backing Washer 2
    6 Bolt, HHB.5x2.5 2

    Hand tighten hardware.

  13. Install bolts, backing washers, washers, and nuts securing fin to right side frame assembly using two 3/4" wrenches.
    Item Description Qty.
    1 Fin 1
    2 Right Side Frame Assembly 1
    3 Washer, 1/2" Internal Lock 4
    4 Washer, 1/2" Flat 3
    5 Nut, 1/2" Thin Lock 4
    6 Backing Washer 1
    7 Bolt, HHB.5x2.5 1
    8 Bolt, HHB.5x4 3

    Hand tighten hardware.

  14. Repeat Step 13 to install other fin to left side frame assembly.
  15. Install bolts, backing washers, washers, and nuts securing weight horns to fin using two 3/4" wrenches.
    Item Description Qty.
    1 Weight Horn 2
    2 Fin 1
    3 Washer, 1/2" Internal Lock 4
    4 Backing Washer 4
    5 Nut, 1/2" Thin Lock 4
    6 Bolt, HHB.5x2.5 4

    Hand tighten hardware.

  16. Repeat Step 15 to install weight horns to other fin.
Parent topic: Assembly Procedure