Assemble Bench

  1. Attach the stabilizer to the base frame assembly and tighten hardware to 20-25 ft-lb (21.1-33.8 Nm).
    Item Description Qty.
    1 Base Frame Assembly 1
    2 M10 x 25mm Screw 2
    3 3/8" Flat Washer 2
    4 Stabilizer 1
    5 M10 Hex Nylock Nut 2
  2. Attach adjustment weldment to the back support weldment and tighten hardware to 20-25 ft-lb (21.1-33.8 Nm).
    Item Description Qty.
    1 Back Support Assembly 1
    2 M10 Hex Nylock Nut 2
    3 Adjustment Weldment 1
    4 M10 x 25mm Screw 2
    5 3/8" Flat Washer 2
  3. Attach the back support assembly to the base frame assembly with the pivot shaft and hardware. Then tighten round opening side first; then tighten D-shaped opening side second to 20-25 ft-lb (21.1-33.8 Nm).
    Item Description Qty.
    1 Back Support Assembly 1
    2 M10 x 25mm Screw 2
    3 3/8" X 1.25 OD Washer 2
    4 Pivot Shaft, D-Profile 1
    5 Base Frame Assembly 1
    Note: Tighten round opening side first; then tighten D-shaped opening side.
  4. Extend pull pin and slide adjustment weldment through the base frame assembly.
    Item Description Qty.
    1 Adjustment Weldment 1
    2 Base Frame Assembly 1
    3 Pull Pin 1
  5. Attach hardware and nylon spacer, opposite side of pull pin, to the adjustment weldment and tighten to 10-15 ft-lb (13.5-20.3 Nm).
    Item Description Qty.
    1 M10 x 25mm Screw 1
    2 3/8" Flat Washer 1
    3 Nylon Spacer 1
    4 Adjustment Weldment 1
    5 Socket Head Nut 1
    6 Pull Pin 1
  6. Attach head and back pads to the back support assembly and tighten hardware to 40-50 in-lb (4.5-5.6 Nm).
    Item Description Qty.
    1 Head Pad 1
    2 Back Pad 1
    3 Back Support Assembly 1
    4 Spacer, 1-1/4 OD X 1/4 3
    5 Pulley Retainer 3
    6 M10 x 100mm Screw 5
    7 3/8" Flat Washer 2
  7. Attach shaft collar, roller pad, 1.97 OD plate and M10 x 35mm screw to the back support assembly. Tighten the M10 x 35mm screw to 40-50 in-lb (4.5-5.6 Nm). Snug shaft collar tight against roller pad and tighten it to 8-10 ft-lb (10.8-13.5 Nm). Lightly tap bearing housing cap into end of roller pad. Repeat process on remaining three roller pads.
    Item Description Qty.
    1 Back Support Assembly 1
    2 Shaft Collar 1
    3 Roller Pad 1
    4 1.97 OD Plate 1
    5 M10 x 35mm Screw 1
    6 Bearing Housing Cap 1
  8. Lightly tap 1" hole plug into the base frame assembly.
    Item Description Qty.
    1 1" Hole Plug 1
    2 Base Frame Assembly 1