Cybex

Structure

Strength Systems

Assembly Instructions

ST-HR, ST-HR/HR, ST-PR, ST-FSS, STR-HR, STR-HR/HR, STR-PR, STR-FSS

1005001-0001 AB

Cover Image

i Corporate Headquarters

  • Columbia Centre III, 9525 Bryn Mawr Avenue, Rosemont, IL 60018 • U.S.A.
  • 847.288.3300 • FAX: 847.288.3703
  • Service phone number: 800.351.3737 (toll-free within U.S.A., Canada)
  • Global Website: www.lifefitness.com
International Offices

AMERICAS

North America

Life Fitness, LLC

EUROPE, MIDDLE EAST, and AFRICA (EMEA)

Belgium, Netherlands, and Luxemburg

Life Fitness (Atlantic) B.V.

All Other EMEA Countries and Distributor Business EMEA*

Life Fitness (Atlantic) B.V.

Brazil

Life Fitness Brasil

United Kingdom

Life Fitness UK LTD

ASIA PACIFIC (AP)

Japan

Life Fitness Japan, Ltd

Latin America and Caribbean*

Life Fitness, LLC

Germany, Austria, and Switzerland

Life Fitness Europe GMBH

Hong Kong

Life Fitness Asia Pacific LTD

 

Spain

Life Fitness IBERIA

All Other Asia Pacific countries and distributor business Asia Pacific*

Life Fitness Asia Pacific LTD

*Also check www.lifefitness.com for local representation or distributor/dealer

ii User and Service Documents Link

https://lfn.fit/KnowledgeBase

https://lfn.fit/PartStore

Additional information is available online using the links above.

English

.تتوفر معلومات إضافية على الإنترنت باستخدام الرابط أعلاه

Arabic, Saudi Arabia, Primary

点击上面的链接可在线获取更多信息。

Chinese, Simplified, Primary

Flere oplysninger er tilgængelige online gennem linket ovenfor.

Danish

Bijkomende informatie is online beschikbaar via bovenstaande link.

Dutch

Vous trouverez plus d'informations en ligne à l'aide du lien ci-dessus.

French

Zusätzliche Informationen finden Sie online über den oben angegebenen Link.

German

Ulteriori informazioni sono disponibili online utilizzando il link sopra riportato.

Italian

追加情報は上記リンクを使用してオンラインで利用可能です。

Japanese

상기 링크를 통해 온라인에서 추가 정보를 볼 수 있습니다.

Korean

Informações adicionais estão disponíveis on-line, através do link acima.

Portuguese, Brazil, Primary

Дополнительная информация доступна в интернете по ссылке, указанной выше.

Russian

Mediante el enlace anterior podrá acceder a información adicional en línea.

Spanish

Ytterligare information finns online genom att använda länken ovan.

Swedish

İnternet üzerinden daha fazla bilgi edinmek için yukarıdaki bağlantıyı kullanabilirsiniz.

Turkish

.هناك معلومات إضافية متاحة على الإنترنت باستخدام الرابط أعلاه

Arabic,Standard, Secondary

Informazio osagarria eskuragarri dago goiko estekaren bidez.

Basque

Допълнителна информация можете да намерите онлайн, като използвате връзката по-горе.

Bulgarian

Mitjançant l'enllaç anterior podreu accedir a informació addicional en línia.

Catalan

使用上面的連結線上提供額外資訊。

Chinese, Traditional, Secondary

Dodatne informacije možete pronaći na internetu sljedeći vezu iznad.

Croatian

ከላይ የተቀመጠውን አገናኝ(ሊንክ) በመጠቀም መረጃዎች ኦንላይን ያገኛሉ፡፡

Ethiopian

Lisätietoja on saatavissa verkosta käyttämällä yllä olevaa linkkiä.

Finnish

Wubetumi anya nsɛm afoforo aka ho wɔ wɛbsait so denam asɛm a ɛwɔ atifi hɔ a wubemia so so.

Ghana

Πρόσθετες πληροφορίες είναι διαθέσιμες ονλάιν χρησιμοποιώντας το σύνδεσμο παραπάνω.

Greek

.מידע נוסף אפשר לקבל באינטרנט באמצעות הקישור לעיל

Hebrew

További információ elérhető online, a fenti hivatkozás segítségével.

Hungarian

Viðbótarupplýsingar eru fáanlegar á netinu með því að smella á tengilinn hér fyrir ofan.

Icelandic

Plus indicium per superum situm potes invenire.

Latin

മുകളിലുള്ള ലിങ്ക് ഉപയോഗിച്ച് ഓൺലൈനിൽ കൂടുതല് വിവരങ്ങൾ ലഭ്യമാണ്.

Malayalam

Ytterligere informasjon er tilgjengelig på nettet via linken ovenfor.

Norwegian Nyorsk

Dodatkowe informacje są dostępne online pod powyższym odnośnikiem.

Polish

Informações adicionais estão disponíveis online a usar o link acima.

Portuguese, Portugal, Secondary

Informații suplimentare sunt disponibile online, utilizând link-ul de mai sus.

Romanian

Dodatne informacije dostupne su na mreži putem gornjeg linka.

Serbian

Ďalšie informácie sú dostupné online na vyššie uvedenom odkaze.

Slovak

TradeMarkList Gym Wipes, PureGreen 24

Life Fitness® is a registered trademark.

Gym Wipes® is a registered trademark of the 2XL Corporation. PureGreen 24 is a trademark of Pure Green.

Chapter 1: Safety

1.1: Safety Information

It is the sole responsibility of the purchaser of Life Fitness products to read the owner’s manual and warning labels and instruct all individuals, whether they are the end user or supervising personnel, on proper usage of the equipment.

UNDERSTANDING EACH AND EVERY WARNING TO THE FULLEST IS IMPORTANT. IF ANY OF THESE WARNINGS ARE UNCLEAR, CONTACT Life Fitness CUSTOMER SERVICE IMMEDIATELY AT 1-800-351-3737.

This equipment is categorized as class S per EN ISO 20957-1. As such this equipment is only intended for commercial, institutional and/or studio facilities. It is not intended for home use. Contact Life Fitness with any questions regarding this classification.

It is recommended that all users of Life Fitness exercise equipment be informed of the following information prior to use.

Operating Warnings
Warning: This product can expose you to chemicals including Di-isobutyl Phthalate, which is known to the State of California to cause birth defects or other reproductive harm, and Antimony Trioxide, which is known to the State of California to cause cancer. For more information go to http://www.P65Warnings.ca.gov
  • Life Fitness does not warrant nor guarantee that component parts used in the manufacture of products offered under the Life Fitness brand are latex-free. Users of these products must take all necessary precautions to prevent accidental contact that could lead to an adverse latex reaction.
  • It is the purchaser’s sole responsibility to properly instruct its end users and supervising personnel as to the proper operating procedures of all equipment.
  • This equipment is not intended for use by children. Keep children under the age of 14 away from the machine.
  • Do not allow users to wear loose fitting clothing or jewelry while using equipment. It is also recommended to have users secure long hair back and up to avoid contact with moving parts.
  • All bystanders must stay clear of all users, moving parts and attached accessories and components while machine is in operation.
Access Control
  • Life Fitness recommends that all commercial fitness equipment be used in a supervised area. It is recommended that the equipment be located in an access controlled area. Control is the responsibility of the facility owner.
Installation
  • Life Fitness recommends that all equipment be secured to a solid, level surface to stabilize it and eliminate rocking or tipping over. This must be performed by a licensed contractor. See Bolt to Floor Guide for installation procedure.
Proper Usage
  • Do not use any equipment in any way other than as designed or intended by the manufacturer. It is imperative that Life Fitness equipment is used properly to avoid injury.
  • Injuries may result if exercising improperly or excessively. It is recommended that all individuals consult a physician prior to commencing an exercise program. If at any time during exercise you feel faint, dizzy or experience pain, STOP EXERCISING and consult your physician.
  • Keep body parts (hands, feet, hair, etc.), clothing and jewelry away from moving parts to avoid injury.
Inspection
  • DO NOT attempt to use or repair any accessory approved for use with the equipment which appears to be damaged or worn.
  • DO NOT use or permit use of any equipment that is damaged and/or has worn or broken parts. For all Life Fitness equipment, use only replacement parts supplied by Life Fitness .
  • Maintain labels, name plates and instructional placards. Do not remove labels or instructional placards for any reason. They contain important information. Contact Customer Support to replace any worn, damaged, or unreadable labels or instructional placards and to ensure that you are always using the latest version of labels and instructional placards.
  • Equipment Maintenance - Preventative maintenance is the key to smooth operating equipment as well as to keep your liability to a minimum. Equipment needs to be inspected at regular intervals.
  • Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is qualified to do so. Life Fitness will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made.
  • Before use, examine all accessories approved for use with the Life Fitness equipment for damage or wear.
Plate Loaded, Free Weight, and Body Weight Systems
  • If the unit is equipped with weight rods, use only Olympic style weight plates (2.0” bore) for training weight. Do not use dumbbells or any means other than those stated to increase weight resistance - See machine specific section for more information.
  • Always utilize weight plate retention devices such as straps, clamps or pins.
  • Only add weight plates up to the load limits of the unit. Make sure all weight plates are completely placed on the weight rod.
  • Never exceed the load rating for any plate loaded station, body weight station, bench or other free weight device; including specific weight rod and band peg limits. See machine specifications for load limit information.
  • Contact a Life Fitness representative with any questions regarding proper weights and loading.
Warnings and Cautions
  • Warning labels indicate a potentially hazardous situation that could result in serious injury or death if the precautions are not observed.
  • Caution labels indicate a potentially hazardous situation that could result in serious injury or damage to machine if the precautions are not observed.
  • Contact Customer Support Services to replace any worn, damaged, or unreadable labels and to ensure that you are always using the latest version of labels.

1.2: Product Labels

General Warning Label

Max Capacity, 680 LB

Max Capacity, 1485 LB

Serial Number Label

Squat Height Label

Strap Training Label

Flexible Bar Catches Label

Max Training Weight Label

Wing - Required Bolt to Floor Label

1.3: Label Locations

1.3.1: Free Standing Storage

Item Description Qty.
1 General Warning Label 1
2 Serial Number Label 1
3 Max Capacity, 680 LB (Dumbbell Tray & Kettlebell Tray Only) 2
4 Max Capacity, 1485 LB (2-Pipe Only) 1

1.3.2: Half Rack

Item Description Qty.
1 General Warning Label 1
2 Serial Number Label 1
3 Maximum Training Weight Label 1
4 Squat Height Label 2
5 Strap Training Label 1
6 Wing - Required Bolt to Floor Label 1

1.3.3: Half Rack / Half Rack Combo

Item Description Qty.
1 General Warning Label 2
2 Serial Number Label 2
3 Squat Height Label 4
4 Strap Training Label 2
5 Wing - Required Bolt to Floor Label 1

1.3.4: Power Rack

Item Description Qty.
1 General Warning Label 1
2 Serial Number Label 1
3 Squat Height Label 4
4 Flexible Bar Catches Label 4
5 Strap Training Label 1
6 Wing - Required Bolt to Floor Label 1

Chapter 2: Assembly

2.1: Hardware List

Item Description Qty.
1 3/4-10 x 5” Hex Head Screw 28
2 3/4-10 x 1-1/4” Hex Head Screw 48
3 3/4” Flat Washer 48
4 2.25 OD x 3/8” Spacer 20
5 3/4-10 Nylock Nut 28
6 3/4"- 10 Hammer Lock Nut 12
7 1/2-13 x 1-1/4” Hex Head Screw 6
8 1/2” Flat Washer 6
9 1/2”-13 Lock Nut 6
10 Forged Strength Foot 6
11 3” x 6” Rubber Slipper 6

2.2: Tools Required

  • 3/4” open-end wrench (x2)
  • 1-1/8” open-end wrench
  • 1-1/16” socket wrench
  • T25 Torx wrench
  • Torque wrench

2.3: Assembly Procedure

Two people will be required for this procedure.

Tip: Read and understand all instructions thoroughly before assembling this unit. Check all items carefully. If there is damage, see the Customer Service section of this manual for proper procedure to return, replace, or reorder parts.

2.3.1: Free Standing Storage

  1. Install screws, washers, spacers, and locknuts securing the trays to the base assemblies.
    Item Description Qty.
    1 3/4-10 x 5” Hex Head Screw 12
    2 3/4” Flat Washer 24
    3 2.25 OD x 3/8” Spacer 12
    4 3/4-10 Nylock Nut 12

    Tighten hardware to 45-50 ft-lb (61-68 Nm).

  2. Note: OPTIONAL: If your product does not include bumper plate dividers, skip this step.
    Install optional 2-pipe bumper plate dividers.
    Item Description Qty.
    1 Bumper Plate Dividers 2

2.3.2: Half Rack

  1. Install screws, washers, and locknuts securing the forged strength feet to the base assemblies.
    Item Description Qty.
    1 Forged Strength Foot 6
    2 3” x 6” Rubber Slipper 6
    3 3/4"- 10 Hammer Lock Nut 12
    4 1/2”-13 Lock Nut 12
    5 1/2” Flat Washer 6
    6 1/2-13 x 1-1/4” Hex Head Screw 6

    Tighten hardware to 20-25 ft-lb (27-34 Nm).

  2. Install rubber slippers onto the forged strength feet.
  3. Install screws and washers securing the upright assemblies to the base assemblies.
    Item Description Qty.
    1 3/4-10 x 1-1/4” Hex Head Screw 4
    2 3/4” Flat Washer 4

    Hand tighten hardware.

  4. Install screws, washers, spacers, and locknuts securing the cross member assembly to the upright and base assemblies.
  5. Install screws, washers, spacers, and locknuts securing the weight horn assemblies to the upright assemblies.
    Item Description Qty.
    1 3/4-10 x 5” Hex Head Screw 20
    2 3/4” Flat Washer 40
    3 2.25 OD x 3/8” Spacer 12
    4 3/4-10 Nylock Nut 20

    Hand tighten hardware.

  6. Install screws, washers, spacers, and locknuts securing the upright assemblies to the base assemblies.
    Item Description Qty.
    1 3/4-10 x 5” Hex Head Screw 4
    2 3/4-10 x 1-1/4” Hex Head Screw 4
    3 3/4” Flat Washer 12
    4 2.25 OD x 3/8” Spacer 4
    5 3/4-10 Nylock Nut 4

    Hand tighten hardware.

  7. Install screws, washers, and locknuts securing the cross members to the upright assemblies.
    Item Description Qty.
    1 3/4-10 x 1-1/4” Hex Head Screw 8
    2 3/4” Flat Washer 8
    3 3/4"- 10 Hammer Lock Nut 8

    Hand tighten hardware.

  8. Install screws, washers, spacers, and locknuts securing the pull up bars to the upright assemblies.
    Item Description Qty.
    1 3/4-10 x 5” Hex Head Screw 4
    2 3/4” Flat Washer 8
    3 2.25 OD x 3/8” Spacer 4
    4 3/4-10 Nylock Nut 4

    Hand tighten hardware.

  9. Install screws, washers, and locknuts to the upright assemblies.
    Item Description Qty.
    1 3/4-10 x 1-1/4” Hex Head Screw 16
    2 3/4” Flat Washer 16
    3 3/4"- 10 Hammer Lock Nut 16

    Hand tighten hardware.

  10. Tighten all loose hardware to 45-50 ft-lb (61-68 Nm).
  11. Install bar support assemblies and bar catch assemblies to the upright assemblies.

2.3.3: Half Rack / Half Rack Combo

  1. Install screws, washers, and locknuts securing the forged strength feet to the base assemblies.
    Item Description Qty.
    1 Forged Strength Foot 8
    2 3” x 6” Rubber Slipper 8
    3 3/4"- 10 Hammer Lock Nut 12
    4 1/2”-13 Lock Nut 8
    5 1/2” Flat Washer 8
    6 1/2-13 x 1-1/4” Hex Head Screw 8

    Tighten hardware to 20-25 ft-lb (27-34 Nm).

  2. Install rubber slippers onto the forged strength feet.
  3. Install screws and washers securing the upright assemblies to the base assemblies.
    Item Description Qty.
    1 3/4-10 x 1-1/4” Hex Head Screw 4
    2 3/4” Flat Washer 4

    Hand tighten hardware.

  4. Install screws, washers, spacers, and locknuts securing the cross member assembly to the upright and base assemblies.
  5. Install screws, washers, spacers, and locknuts securing the weight horn assemblies to the upright assemblies.
    Item Description Qty.
    1 3/4-10 x 5” Hex Head Screw 20
    2 3/4” Flat Washer 40
    3 2.25 OD x 3/8” Spacer 12
    4 3/4-10 Nylock Nut 20

    Hand tighten hardware.

  6. Install screws, washers, spacers, and locknuts securing the upright assemblies to the base assemblies.
    Item Description Qty.
    1 3/4-10 x 5” Hex Head Screw 8
    2 3/4-10 x 1-1/4” Hex Head Screw 8
    3 3/4” Flat Washer 24
    4 2.25 OD x 3/8” Spacer 8
    5 3/4-10 Nylock Nut 8

    Hand tighten hardware.

  7. Install screws, washers, and locknuts securing the cross members to the upright assemblies.
    Item Description Qty.
    1 3/4-10 x 1-1/4” Hex Head Screw 16
    2 3/4” Flat Washer 16
    3 3/4"- 10 Hammer Lock Nut 16

    Hand tighten hardware.

  8. Install screws, washers, spacers, and locknuts securing the pull up bars to the upright assemblies.
    Item Description Qty.
    1 3/4-10 x 5” Hex Head Screw 8
    2 3/4” Flat Washer 16
    3 2.25 OD x 3/8” Spacer 8
    4 3/4-10 Nylock Nut 8

    Hand tighten hardware.

  9. Install screws, washers, and locknuts to the upright assemblies.
    Item Description Qty.
    1 3/4-10 x 1-1/4” Hex Head Screw 20
    2 3/4” Flat Washer 20
    3 3/4"- 10 Hammer Lock Nut 20

    Hand tighten hardware.

  10. Tighten all loose hardware to 45-50 ft-lb (61-68 Nm).
  11. Install bar support assemblies and bar catch assemblies to the upright assemblies.

2.3.4: Power Rack

  1. Install screws, washers, and locknuts securing the forged strength feet to the base assemblies.
    Item Description Qty.
    1 Forged Strength Foot 6
    2 3” x 6” Rubber Slipper 6
    3 3/4"- 10 Hammer Lock Nut 12
    4 1/2”-13 Lock Nut 12
    5 1/2” Flat Washer 6
    6 1/2-13 x 1-1/4” Hex Head Screw 6

    Tighten hardware to 20-25 ft-lb (27-34 Nm).

  2. Install rubber slippers onto the forged strength feet.
  3. Install screws and washers securing the upright assemblies to the base assemblies.
    Item Description Qty.
    1 3/4-10 x 1-1/4” Hex Head Screw 4
    2 3/4” Flat Washer 4

    Hand tighten hardware.

  4. Install screws, washers, spacers, and locknuts securing the cross member assembly to the upright and base assemblies.
  5. Install screws, washers, spacers, and locknuts securing the weight horn assemblies to the upright assemblies.
    Item Description Qty.
    1 3/4-10 x 5” Hex Head Screw 20
    2 3/4” Flat Washer 40
    3 2.25 OD x 3/8” Spacer 12
    4 3/4-10 Nylock Nut 20

    Hand tighten hardware.

  6. Install screws and washers securing the upright assemblies to the base assemblies.
    Item Description Qty.
    1 3/4-10 x 1-1/4” Hex Head Screw 8
    2 3/4” Flat Washer 8

    Hand tighten hardware.

  7. Install screws, washers, and locknuts securing the cross members to the upright assemblies.
    Item Description Qty.
    1 3/4-10 x 1-1/4” Hex Head Screw 16
    2 3/4” Flat Washer 16
    3 3/4"- 10 Hammer Lock Nut 16

    Hand tighten hardware.

  8. Install screws, washers, spacers, and locknuts securing the pull up bars to the upright assemblies.
    Item Description Qty.
    1 3/4-10 x 5” Hex Head Screw 8
    2 3/4” Flat Washer 16
    3 2.25 OD x 3/8” Spacer 8
    4 3/4-10 Nylock Nut 8

    Hand tighten hardware.

  9. Install screws, washers, and locknuts to the upright assemblies.
    Item Description Qty.
    1 3/4-10 x 1-1/4” Hex Head Screw 20
    2 3/4” Flat Washer 20
    3 3/4"- 10 Hammer Lock Nut 20

    Hand tighten hardware.

  10. Tighten all loose hardware to 45-50 ft-lb (61-68 Nm).
  11. Install bar support assemblies and bar catch assemblies to the upright assemblies.

2.3.5: Accessories

2.3.5.1: Rack Connectors

Install screws, washers, and locknuts securing the pull up bar and trays to racks.

Pull Up Bar
Item Description Qty.
1 3/4-10 x 5” Hex Head Screw 4
2 3/4” Flat Washer 8
3 3/4-10 Nylock Nut 4
Tray
Item Description Qty.
1 3/4-10 x 5” Hex Head Screw 12
2 3/4” Flat Washer 24
3 3/4-10 Nylock Nut 12

Tighten hardware to 45-50 ft-lb (61-68 Nm).

2.3.5.2: Power Pivot

  1. Install screws, washers, spacers, and locknuts securing the power pivot to the upright assembly.
    Item Description Qty.
    1 3/4-10 x 5” Hex Head Screw 2
    2 3/4” Flat Washer 4
    3 2.25 OD x 3/8” Spacer 2
    4 3/4-10 Nylock Nut 2

    Tighten hardware to 45-50 ft-lb (61-68 Nm).

2.3.5.3: Band Pegs

  1. Install band pegs to the base assembly.

2.3.5.4: Rack Bumper Plate Storage

  1. Install screws, washers, spacers, and locknuts securing the rack bumper plate storage and weight horns to the upright assembly.
    Item Description Qty.
    1 3/4-10 x 5” Hex Head Screw 8
    2 3/4” Flat Washer 16
    3 2.25 OD x 3/8” Spacer 4
    4 3/4-10 Nylock Nut 8

    Tighten hardware to 45-50 ft-lb (61-68 Nm).

2.3.5.5: Dip

  1. Install dip assembly to the upright assemblies.

2.3.5.6: Wing

DO NOT USE equipment if not properly secured to floor. Manufacturer REQUIRES that this equipment be secured to the floor to stabilize and eliminate rocking or tipping over. Use a licensed contractor.
  1. Install screws, washers, and locknuts securing the wing assemblies to the upright assemblies.
    Item Description Qty.
    1 3/4-10 x 1-1/4” Hex Head Screw 4
    2 3/4” Flat Washer 4
    3 3/4"- 10 Hammer Lock Nut 4

    Hand tighten hardware.

  2. Install screws, washers, spacers, and locknuts securing the pull up bars to the wing assemblies..
    Item Description Qty.
    1 3/4-10 x 5” Hex Head Screw 12
    2 3/4” Flat Washer 24
    3 2.25 OD x 3/8” Spacer 12
    4 3/4-10 Nylock Nut 12

    Hand tighten hardware.

  3. Tighten all loose hardware to 45-50 ft-lb (61-68 Nm).

2.3.5.7: Power Rack Flexible Bar Catches

Flexible Bar Catch Hardware
Item Description Qty.
1 1/2-13 x 5” Hex Head Screw 2
2 3/4 OD x 3.8” Spacer 2
3 1/2” Flat Washer 4
4 1/2-13 Nylock Nut 2

Install screws, spacers, washers, and locknuts securing the flexible bar catches to the upright assemblies.

Item Description Qty.
1 1/2-13 x 5” Hex Head Screw 2
2 3/4 OD x 3.8” Spacer 2
3 1/2” Flat Washer 4
4 1/2-13 Nylock Nut 2

Tighten hardware to 20-25 ft-lb (27-34 Nm).

2.4: Test Unit For Proper Operation

Chapter 3: Product Information

3.1: Free Standing Storage

Maximum Capacity:
Kettlebell Tray: 680 lbs 310 kg
Dumbbell Tray: 680 lbs 310 kg
2-Pipe: 1485 lbs 675 kg
Product Weight:
Size 42" 72"
Side Frame (each): 36 lbs 17 kg 36 lbs 17 kg
Kettlebell Tray: 40 lbs 19 kg 58 lbs 26 kg
Dumbbell Tray: 57 lbs 26 kg 82 lbs 38 kg
2-Pipe: 33 lbs 15 kg 44 lbs 20 kg
Note: Total Weight = 2x Side Frames + 3 Trays
Dimensions:
42"
Size (L x W x H): in. = 28 x 82 x 58.5 cm = 71 x 208 x 149
Live Area (L x W x H): in. = 52 x 106 x 96 cm = 132 x 269 x 244
Dimensions:
72"
Size (L x W x H): in. = 28 x 112 x 58.5 cm = 71 x 285 x 149
Live Area (L x W x H): in. = 52 x 136 x 96 cm = 132 x 345 x 244

3.2: Half Rack

Product Weight: 408 lbs 185 kg
Max Training Weight:

Secured to floor: 495 lbs

Unsecured: 315 lbs

Secured to floor: 225 kg

Unsecured: 142.9 kg
Max User Weight: 350 lbs 159 kg
Size (L x W x H): in. = 61.5 x 65.5 x 97.5 cm = 156 x 166 x 248
Live Area (L x W x H): in. = 109.5 x 120 x 102 cm = 278 x 305 x 259

3.3: Half Rack / Half Rack Combo

Product Weight: 635 lbs 288 kg
Max Training Weight: 495 lbs 225 kg
Max User Weight: 350 lbs 159 kg
Size (L x W x H): in. = 101 x 65.5 x 97.5 cm = 257 x 166 x 248
Live Area (L x W x H): in. = 197 x 120 x 102 cm = 500 x 305 x 259

3.4: Power Rack

Product Weight: 515 lbs 233 kg
Max Training Weight: 675 lbs 306 kg
Max User Weight: 350 lbs 159 kg
Size (L x W x H): in. = 77 x 65.5 x 97.5 cm = 196 x 166 x 248
Live Area (L x W x H): in. = 125 x 120 x 102 cm = 318 x 305 x 259

Chapter 4: Maintenance Procedures

4.1: Maintenance Schedule

ACTION DAILY WEEKLY MONTHLY AS NEEDED
CLEAN
Frame X   X  
WAX
Frame       X
INSPECT
Accessories   X    
Paint     X  
Hardware   X    
Frame   X    
Clean
  • Frame with a mild soap and water.
Wax
  • Frames with a standard, non-abrasive, wax finish.
Inspect
  • Hardware. Check for loosening. Tighten as required.
  • Frames. Inspect for wear and damage.
  • For paint chips. Fill in immediately with manufacturers touch-up paint.
  • Straps for Power Rack Flexible Bar Catches to be inspected for cuts, frays, or other damage. Any strap showing sign of damage should be replaced immediately.
Once a Week
  • Visually inspect all hardware for loosening, tampering or wear.
  • Inspect all accessories, connecting links, and carabiner clips for wear.
Once a Month
  • Inspect hardware on all machines and tighten any bolts or nuts that may have loosened over the life of the product.
Notes
  • Use polishing compound (such as car wax) and remove shoe scuffs from powder coated surfaces as necessary.
Approved and Compatible Cleaners

Two preferred cleaners have been approved by reliability experts: PureGreen 24 and Gym Wipes. Both cleaners will safely and effectively remove dirt, grime and sweat from equipment. PureGreen 24 and the Antibacterial Force formula of Gym Wipes are both disinfectants that are effective against MRSA and H1N1.

PureGreen 24 is available in a spray which is convenient to use. Apply the spray to a microfiber cloth and wipe down the equipment. Use PureGreen 24 on the equipment for at least 2 minutes for general disinfection purposes and at least 10 minutes for fungus and viral control.

Gym Wipes are large, durable pre-moistened wipes to use on the equipment before and after workouts. Use Gym Wipes on the equipment for at least 2 minutes for general disinfection purposes.

Contact Customer Support Services to order these cleaners (1-800-351-3737 or email: customersupport@lifefitness.com).

Mild soap and water or a mild non-abrasive household cleaner can also be used to clean the display and all exterior surfaces. Use a soft microfiber cloth only. Apply the cleaner to the microfiber cloth before cleaning. DO NOT use ammonia or acid based cleaners. DO NOT use abrasive cleaners. DO NOT use paper towels. DO NOT apply cleaners directly to the equipment surfaces.

Removal of Paint, Marking Pens, or Labels
  • Butyl cellosolve works well for removal of paints, marking pen inks, lipstick, etc.
  • Labels, stickers, etc. may be removed using kerosene. When the solvent will not penetrate sticker material, apply heat (hair dryer) to soften the adhesive and promote removal. GASOLINE SHOULD NOT BE USED.

Chapter 5: Warranty

5.1: What is Covered

This Life Fitness commercial exercise equipment product is warranted to be free of all defects in material and workmanship.

5.2: Who is Covered

The original purchaser or any person receiving the product as a gift from the original purchaser.

5.3: Who Pays Transportation and Insurance For Service

If the Product or any covered part must be returned to a service facility for repairs, We, Life Fitness , will pay all transportation and insurance charges for the first year. You are responsible for transportation and insurance charge after the first year.

5.4: What We Will Do To Correct Covered Defects

We will ship to you any new or rebuilt replacement part or component, or at our option, replace the Product. Such replacement parts are warranted for the remaining portion of the original warranty period.

5.5: What is Not Covered

Any failures or damage caused by unauthorized service, misuse, accident, negligence, improper assembly or installation, debris resulting from any construction activities in the Product’s environment, rust or corrosion as a result of the Product’s location, alterations or modifications without our written authorization, or by failure on your part to use, operate and maintain the Product as set out in your Operation Manual.

All terms of this warranty are void if this product is moved beyond the continental borders of the United States of America (excluding Alaska, Hawaii and Canada) and are then subject to the terms provided by that country’s local authorized Life Fitness representative.

5.6: Owner's Manual

It is VERY IMPORTANT THAT YOU READ THIS MANUAL before operating the Product. Remember to perform the periodic maintenance requirements specified in the Manual to assure proper operation and your continued satisfaction.

5.7: Exclusive Warranty

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART. We neither assume nor authorize any person to assure for us any other obligation or liability concerning the sale of this Product. Under no circumstances shall we be liable under this warranty, or otherwise, of any damage to any person or property, including any lost profits or lost savings, for any special, indirect, secondary, incidental or consequential damages of any nature arising out of the use of or inability to use this Product. Some states do not allow the exclusion or limitation of implied warranties or of liability for incidental or consequential damages, so the above limitations or exclusions may not apply to you. Warranty coverages and terms may differ outside the United States. Please contact the Life Fitness office servicing your country (contact information found at the front of this manual) or visit the applicable local Life Fitness website to receive the specific warranty information for your country.

5.8: Changes in Warranty Not Authorized

No one is authorized to change, modify or extend the terms of this limited warranty.

5.9: Effects of State Laws

This warranty gives you specific legal rights, and you may have other rights which vary from state to state and country by country.

5.10: Warranty Coverage

Note: There is no warranty coverage for labor on Strength Products.
Item 10 Years 5 Years 1 Year 90 Days
Frame X      
Hardware / Mechanical       X
Items Not Specified       X

Chapter 6: Bolt to Floor Guide

6.1: Introduction

Life Fitness designs its products to be stable when used as designed. Because strength training is dynamic, we cannot predict how users will ultimately use the products in all circumstances. Therefore, Life Fitness recommends that strength training equipment be secured to a solid, level surface to stabilize and eliminate rocking or tipping over.

Each new unit shipped comes with a multi-language hangtag stating the importance of bolting the unit down as a safety precaution.

It is the facility’s responsibility to adhere to local and regional building codes.

6.2: Delivery and Installation Tips

All Anchors
  • Fasteners must have minimum embedment in concrete floor, not including screed, regardless of wood/tile/rubber over sub-floor. (See Anchor Types for maximum sub-floor thickness between unit and concrete to equipment foot must be made of flooring or other material (i.e. no air gaps)).
  • DO NOT reuse fasteners. Static and Dynamic anchors are designed for one-time use only.
  • Factor in equipment’s feet height when selecting fastener length.
  • Factor in flooring thickness when selecting fastener length.
  • It is also recommended to drill an additional 1/2” (12.7 mm) of depth beyond the length of the fastener being used to ensure that debris does not block the entry of the anchor.
  • Minimum concrete compressive strength: 3000 psi (20 N/mm2).
Anchoring
  • All anchors must have a minimum embedment into concrete, regardless of wood/tile/rubber/screed over sub-floor.
  • Dynamic anchors must have a minimum embedment depth in concrete to ensure maximum security and pull out force. See Anchor Types for embedment depth minimums.
Building Codes

It is the facility’s responsibility to adhere to local and regional building codes. Please verify with the customer to ensure that they are aware of this.

Carpeting

If bolted down to carpet flooring, be sure to use a box cutter knife to cut the carpet threads around each foot. This will help avoid the carpet threads from being wrapped around and pulled by the drill bit.

Competitor Product

The bolt down guidelines and procedures for Life Fitness products were determined by the company’s Engineering and Installation Development groups. These guidelines include which anchors to use and positioning of the anchors are required for Life Fitness product.

  • Life Fitness does not have that level of specification or engineering input for competitive product.
  • Life Fitness installation teams are not permitted to anchor competitor equipment.
Drilling

It is also recommended to drill an additional 1/2” (12.7 mm) of depth beyond the length of the fastener being used to ensure that debris does not block the entry of the anchor.

  • This can be done by marking your drill bit with a piece of tape.
  • While it is recommended that a vacuum be used to clean up debris, this will not account for all the debris that will settle at the bottom of the drilled hole.

6.3: Anchor Type - Static

Static Anchor Standard Sizes Drill Bit Size
Imperial: KH-EZ 3/8" x 5" 3/8in
Metric: HUS-H 10mm x 130mm 10mm

6.4: Anchor Specifications

Static Anchor Minimum Concrete Thickness Minimum Drill Depth in Concrete Minimum Concrete Embedment Minimum concrete compressive strength
KH-EZ 1/4” 4-1/8” (105mm) 1/2” (12.7mm) beyond anchor length 2-1/2” (63.5mm) 3000psi (20 N/mm2)
HUS-H 6mm 3-3/32" (100mm) 25/64" (10mm) beyond anchor length 2-1/64” (55mm) 3000psi (20 N/mm2)

6.5: Pullout Force

Life Fitness specifies Hilti™ static and dynamic anchors. According to the anchor manufacturer, the recommended design pullout force (in tension) for the specified anchors, when properly installed in cracked concrete, is provided in the side table. This table should be used for reference only; for additional and up-to-date information on the anchor capabilities or the design pullout force in other substrates, please consult Hilti directly at https://www.us.hilti.com.

Selected Anchor Design Resistance in Tension *
KH-EZ 1/4" x 4” 830 lb
HUS-H 6MM x 120MM 3.3 kN
KH-EZ 3/8” x 4” 1535 lb
KH-EZ 3/8” x 5” 1535 lb
HUS-H 8MM x 120MM 3.3 kN
HUS-H 8MM x 150MM 3.3 kN
HSL-3 and HSL4 M 8/40 2000 lb
HST M12 x 115/20 8 kN
HST M12 x 195/200 8 kN
KB-TZ 3/8” x 3-3/4” 1615 lb

* Design strength extracted from the Hilti Anchor Fastening Technology Manual.

6.6: Tools Required

Warning: Adhere to manufacturer’s equipment warnings and guidelines. Follow manufacturer’s instructions for proper usage.
  • 1” L-shape SDS rotary hammer
  • (Imperial anchors) 3/8" diameter carbide drill bit
  • (Metric anchors) 10mm diameter carbide drill bit
  • Extension cord
  • Floor scanner / rebar detector (optional)
  • Hammer (Dynamic anchors only)
  • Rotary tool
  • Safety glasses
  • Tape measure
  • Torque wrench
  • Vacuum (for debris)

6.6.1: Static Anchor

  • Floor scanner / rebar detector (optional)
  • 1” L-shape SDS rotary hammer
  • 1/4" x 12" / 6 mm x 305 mm carbide drill bit (for 1/4” (6mm) anchors)
  • 3/8" x 12" / 8 mm x 305 mm carbide drill bit (for 3/8” (8mm) anchors)
  • Safety glasses
  • Extension cord
  • Impact wrench
  • Vacuum (for debris)

6.7: Static Anchor Procedure

Caution: If it is possible that the length of your bolt will not provide the minimum requirement of 2.5” (63.5mm) of engagement, a longer anchor should be used.
  1. Place unit into position to be mounted and cycle unit to set stance.
  2. Each foot must get at least one static fastener.
  3. Wearing protective glasses, drill down into the flooring to the required depth as perpendicular as possible, ensuring that the foot thickness is being accounted for; refer to Anchor Selection and Foot Dimensions.
  4. Insert fastener and tighten to 18 Foot-Pounds (24Nm) for 1/4” (6mm) anchor or 40 Foot-Pounds (54Nm) for 3/8” (8mm) anchor.
    Note: If the legs/frame do not contact the mounting surface DO NOT pull down with the fastener or anchor. Loosen frame hardware and re-tighten to allow machine to align.

6.8: Foot Dimensions

Use below image to determine foot height thickness.