Life Fitness

Synrgy360 Training Systems

Strength Systems

Owner's Manual and Installation Instructions

FXTT, FXTX, FXTM and FXTF

1002154-0001 AC

Cover Image

i Corporate Headquarters

  • Columbia Centre III, 9525 Bryn Mawr Avenue, Rosemont, IL 60018 • U.S.A.
  • 847.288.3300 • FAX: 847.288.3703
  • Service phone number: 800.351.3737 (toll-free within U.S.A., Canada)
  • Global Website: www.lifefitness.com
International Offices

AMERICAS

North America

Life Fitness, LLC

EUROPE, MIDDLE EAST, and AFRICA (EMEA)

Belgium, Netherlands, and Luxemburg

Life Fitness (Atlantic) B.V.

All Other EMEA Countries and Distributor Business EMEA*

Life Fitness (Atlantic) B.V.

Brazil

Life Fitness Brasil

United Kingdom

Life Fitness UK LTD

ASIA PACIFIC (AP)

Japan

Life Fitness Japan, Ltd

Latin America and Caribbean*

Life Fitness, LLC

Germany, Austria, and Switzerland

Life Fitness Europe GMBH

Hong Kong

Life Fitness Asia Pacific LTD

 

Spain

Life Fitness IBERIA

All Other Asia Pacific countries and distributor business Asia Pacific*

Life Fitness Asia Pacific LTD

*Also check www.lifefitness.com for local representation or distributor/dealer

ii User and Service Documents Link

https://lfn.fit/KnowledgeBase

https://lfn.fit/PartStore

Additional information is available online using the links above.

English

.تتوفر معلومات إضافية على الإنترنت باستخدام الرابط أعلاه

Arabic, Saudi Arabia, Primary

点击上面的链接可在线获取更多信息。

Chinese, Simplified, Primary

Flere oplysninger er tilgængelige online gennem linket ovenfor.

Danish

Bijkomende informatie is online beschikbaar via bovenstaande link.

Dutch

Vous trouverez plus d'informations en ligne à l'aide du lien ci-dessus.

French

Zusätzliche Informationen finden Sie online über den oben angegebenen Link.

German

Ulteriori informazioni sono disponibili online utilizzando il link sopra riportato.

Italian

追加情報は上記リンクを使用してオンラインで利用可能です。

Japanese

상기 링크를 통해 온라인에서 추가 정보를 볼 수 있습니다.

Korean

Informações adicionais estão disponíveis on-line, através do link acima.

Portuguese, Brazil, Primary

Дополнительная информация доступна в интернете по ссылке, указанной выше.

Russian

Mediante el enlace anterior podrá acceder a información adicional en línea.

Spanish

Ytterligare information finns online genom att använda länken ovan.

Swedish

İnternet üzerinden daha fazla bilgi edinmek için yukarıdaki bağlantıyı kullanabilirsiniz.

Turkish

.هناك معلومات إضافية متاحة على الإنترنت باستخدام الرابط أعلاه

Arabic,Standard, Secondary

Informazio osagarria eskuragarri dago goiko estekaren bidez.

Basque

Допълнителна информация можете да намерите онлайн, като използвате връзката по-горе.

Bulgarian

Mitjançant l'enllaç anterior podreu accedir a informació addicional en línia.

Catalan

使用上面的連結線上提供額外資訊。

Chinese, Traditional, Secondary

Dodatne informacije možete pronaći na internetu sljedeći vezu iznad.

Croatian

ከላይ የተቀመጠውን አገናኝ(ሊንክ) በመጠቀም መረጃዎች ኦንላይን ያገኛሉ፡፡

Ethiopian

Lisätietoja on saatavissa verkosta käyttämällä yllä olevaa linkkiä.

Finnish

Wubetumi anya nsɛm afoforo aka ho wɔ wɛbsait so denam asɛm a ɛwɔ atifi hɔ a wubemia so so.

Ghana

Πρόσθετες πληροφορίες είναι διαθέσιμες ονλάιν χρησιμοποιώντας το σύνδεσμο παραπάνω.

Greek

.מידע נוסף אפשר לקבל באינטרנט באמצעות הקישור לעיל

Hebrew

További információ elérhető online, a fenti hivatkozás segítségével.

Hungarian

Viðbótarupplýsingar eru fáanlegar á netinu með því að smella á tengilinn hér fyrir ofan.

Icelandic

Plus indicium per superum situm potes invenire.

Latin

മുകളിലുള്ള ലിങ്ക് ഉപയോഗിച്ച് ഓൺലൈനിൽ കൂടുതല് വിവരങ്ങൾ ലഭ്യമാണ്.

Malayalam

Ytterligere informasjon er tilgjengelig på nettet via linken ovenfor.

Norwegian Nyorsk

Dodatkowe informacje są dostępne online pod powyższym odnośnikiem.

Polish

Informações adicionais estão disponíveis online a usar o link acima.

Portuguese, Portugal, Secondary

Informații suplimentare sunt disponibile online, utilizând link-ul de mai sus.

Romanian

Dodatne informacije dostupne su na mreži putem gornjeg linka.

Serbian

Ďalšie informácie sú dostupné online na vyššie uvedenom odkaze.

Slovak

TradeMarkList Gym Wipes, PureGreen 24

Life Fitness® is a registered trademark.

Gym Wipes® is a registered trademark of the 2XL Corporation. PureGreen 24 is a trademark of Pure Green.

iii Corporate Headquarters

  • Columbia Centre III, 9525 Bryn Mawr Avenue, Rosemont, IL 60018 • U.S.A.
  • 847.288.3300 • FAX: 847.288.3703
  • Service phone number: 800.351.3737 (toll-free within U.S.A., Canada)
  • Global Website: www.lifefitness.com
International Offices

AMERICAS

North America

Life Fitness, LLC

EUROPE, MIDDLE EAST, and AFRICA (EMEA)

Belgium, Netherlands, and Luxemburg

Life Fitness (Atlantic) B.V.

All Other EMEA Countries and Distributor Business EMEA*

Life Fitness (Atlantic) B.V.

Brazil

Life Fitness Brasil

United Kingdom

Life Fitness UK LTD

ASIA PACIFIC (AP)

Japan

Life Fitness Japan, Ltd

Latin America and Caribbean*

Life Fitness, LLC

Germany, Austria, and Switzerland

Life Fitness Europe GMBH

Hong Kong

Life Fitness Asia Pacific LTD

 

Spain

Life Fitness IBERIA

All Other Asia Pacific countries and distributor business Asia Pacific*

Life Fitness Asia Pacific LTD

*Also check www.lifefitness.com for local representation or distributor/dealer

Chapter 1: Safety

1.1: Safety Information

It is the sole responsibility of the purchaser of Life Fitness products to read the owner’s manual and warning labels and instruct all individuals, whether they are the end user or supervising personnel, on proper usage of the equipment.

UNDERSTANDING EACH AND EVERY WARNING TO THE FULLEST IS IMPORTANT. IF ANY OF THESE WARNINGS ARE UNCLEAR, CONTACT Life Fitness CUSTOMER SERVICE IMMEDIATELY AT 1-800-351-3737.

This equipment is categorized as class S per EN ISO 20957-1. As such this equipment is only intended for commercial, institutional and/or studio facilities. It is not intended for home use. Contact Life Fitness with any questions regarding this classification.

It is recommended that all users of Life Fitness exercise equipment be informed of the following information prior to use.

Operating Warnings

Warning: This product can expose you to chemicals including 1,3 Butadiene, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to http://www.P65Warnings.ca.gov

  • Life Fitness does not warrant nor guarantee that component parts used in the manufacture of products offered under the Life Fitness brand are latex-free. Users of these products must take all necessary precautions to prevent accidental contact that could lead to an adverse latex reaction.
  • It is the purchaser’s sole responsibility to properly instruct its end users and supervising personnel as to the proper operating procedures of all equipment.
  • This equipment is not intended for use by children. Keep children under the age of 14 away from the machine.
  • Do not allow users to wear loose fitting clothing or jewelry while using equipment. It is also recommended to have users secure long hair back and up to avoid contact with moving parts.
  • All bystanders must stay clear of all users, moving parts and attached accessories and components while machine is in operation.
Access Control
  • Life Fitness recommends that all commercial fitness equipment be used in a supervised area. It is recommended that the equipment be located in an access controlled area. Control is the responsibility of the facility owner.
Installation
  • LIFE FITNESS requires that all T models, unless connected to a Multi-Jungle Core (MJ-CORE) with a Synrgy360T-Multi-Jungle Storage Connector (FXTT-MJ) and at least 1 Multi-Jungle Station (MJ__-STA) containing a weight stack, be secured to a solid, level surface to stabilize it and eliminate rocking or tipping over. This must be performed by a licensed contractor. See Bolt to Floor Guidelines for installation procedure.
  • LIFE FITNESS requires that all XS models, unless it has at least two Cable Columns per unit, be secured to a solid, level surface to stabilize it and eliminate rocking or tipping over. This must be performed by a licensed contractor. See Bolt to Floor Guidelines for installation procedure.
  • LIFE FITNESS recommends that all XM and XL models be secured to a solid, level surface to stabilize it and eliminate rocking or tipping over. This must be performed by a licensed contractor. See Bolt to Floor Guidelines for installation procedure.
Proper Usage
  • Do not use any equipment in any way other than as designed or intended by the manufacturer. It is imperative that Life Fitness equipment is used properly to avoid injury.
  • Injuries may result if exercising improperly or excessively. It is recommended that all individuals consult a physician prior to commencing an exercise program. If at any time during exercise you feel faint, dizzy or experience pain, STOP EXERCISING and consult your physician.
  • Keep body parts (hands, feet, hair, etc.), clothing and jewelry away from moving parts to avoid injury.
  • When adjusting any seat, knee hold down pad, range of motion limiter, foothold pad, pulley or any other type of adjuster, make certain that the adjusting pin is fully engaged in the hole to avoid injury.
Inspection
  • DO NOT attempt to use or repair any accessory approved for use with the equipment which appears to be damaged or worn.
  • DO NOT use or permit use of any equipment that is damaged and/or has worn or broken parts. For all Life Fitness equipment, use only replacement parts supplied by Life Fitness .
  • Cables and belts pose an extreme liability if used when damaged. Always replace any cable at first sign of wear (consult Life Fitness if uncertain).
  • Routinely inspect all accessory clips that join attachments to the cables and replace them at the first sign of wear.
  • Maintain labels, name plates and instructional placards. Do not remove labels or instructional placards for any reason. They contain important information. Contact Customer Support to replace any worn, damaged, or unreadable labels or instructional placards and to ensure that you are always using the latest version of labels and instructional placards.
  • Equipment Maintenance - Preventative maintenance is the key to smooth operating equipment as well as to keep your liability to a minimum. Equipment needs to be inspected at regular intervals.
  • Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is qualified to do so. Life Fitness will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made.
  • Before use, examine all accessories approved for use with the Life Fitness equipment for damage or wear.
Plate Loaded, Free Weight, and Body Weight Systems
  • If the unit is equipped with weight rods, use only Olympic style weight plates (2.0” bore) for training weight. Do not use dumbbells or any means other than those stated to increase weight resistance - See machine specific section for more information.
  • Always utilize weight plate retention devices such as straps, clamps or pins.
  • Only add weight plates up to the load limits of the unit. Make sure all weight plates are completely placed on the weight rod.
  • Never exceed the load rating for any plate loaded station, body weight station, bench or other free weight device; including specific weight rod and band peg limits. See machine specifications for load limit information.
  • Contact a Life Fitness representative with any questions regarding proper weights and loading.
Selectorized
  • Use only weight selector pins supplied by seller on weight stacks. Substitutes are forbidden.
  • Fully insert weight selector pins. Partial insertion can cause weights to fall unexpectedly.
  • Never pin the weight stack in an elevated position.
  • Never remove selector pin if any weights are suspended.
  • Never attempt to release jammed weights or parts.
  • Never use dumbbells, weight plates or any means, beyond the product itself, to incrementally increase the weight resistance.
Warnings and Cautions
  • Warning labels indicate a potentially hazardous situation that could result in serious injury or death if the precautions are not observed.
  • Caution labels indicate a potentially hazardous situation that could result in serious injury or damage to machine if the precautions are not observed.
  • Contact Customer Support Services to replace any worn, damaged, or unreadable labels and to ensure that you are always using the latest version of labels.

1.2: Product Labels

General Warning

Serial Number

Adjustable Pulley Warning

Carriage Fall Warning

Weight at Handle

Vertical Rebounder

Pinch Hazard

Step Up Maximum Capacity

Bolt to Floor Required (T and XS) Power Pivot

1.3: Serial Number Label Locations

Item Description Qty.
1 Serial Number Label 1

1.4: General Warning Label Locations

Item Description Qty.
1 General Warning Label 1

1.5: Cable Label Locations

Item Description Qty.
1 Adjustable Pulley Warning Label 2
2 Pinch Hazard Label 3
3 Carriage Fall Warning Label 1
4 Weight at Handle Label 1

1.6: Step Up Maximum Capacity Label Location

Item Description Qty.
1 Step Up Maximum Capacity Label 1

1.7: Power Pivot Label Location

Item Description Qty.
1 Power Pivot Label 1

1.8: Bolt to Floor Required Label Locations (T and XS)

Item Description Qty.
1 Bolt to Floor Required Label 1

Chapter 2: Assembly

2.1: Hardware List

Item Description
1 Socket Nut
2 Pulley Retainer
3 3/8 Washer
4 Spacer
5 M10 Nut
6 Hole Plug
7 1.25 OD Washer
8 M12 Washer
9 M12 Nut
10 End Cap
11 Screw, M10 x 1.5, 140mm
12 Screw, M10 x 1.5, 130mm
13 Screw, M12 x 1.75, 100mm
14 Screw, M10 x 1.5, 85mm
15 Screw, M10 x 1.5, 80mm
16 Screw, M10 x 1.5, 65mm
17 Screw, M10 x 1.5, 30mm
18 Screw, M8 x 1.25, 25mm
19 Screw, M10 x 1.5, 25mm
20 Screw, M10 x 1.5, 20mm

2.2: Tools Required

  • 17 mm wrench
  • 24 mm wrench
  • 5 mm Allen wrench
  • 7 mm Allen wrench (x2)
  • 10 mm Allen wrench
  • Retaining ring pliers
  • Rubber mallet
  • Torque wrench

2.3: Assembly Procedure

Two people will be required for this procedure.

Tip: Read and understand all instructions thoroughly before assembling this unit. Check all items carefully. If there is damage, see the Customer Service section of this manual for proper procedure to return, replace, or reorder parts.

2.4: Spacer Delete

Replace spacers (Item 2) with 3/8 washers (Item 3) when two frame brackets are used together.

Item Description Single Bracket Qty. Double Bracket Qty.
1 M10 Nut 2 2
2 Spacer 2 0
3 3/8 Washer 2 4
4 Screw, M10 x 1.5, 140mm 2 2

2.5: Rung Layouts

Monkey bar rungs can be mixed and staggered; below are four samples of an XM Core in a horizontal layout.

Item Description
1 Monkey Bar Rung
2 9 Inch Monkey Bar Rung

2.6: Assemble Uprights: T and XM

  1. Attach cross-member weldments to the uprights.
    Item Description Qty.
    1 M10 Nut 4
    2 3/8 Washer 8
    3 Screw, M10 x 1.5, 85mm 4
    4 Spacer 4
    5 Screw, M10 x 1.5, 130mm 4
    6 Socket Nut 4
    7 T-Connect Weldment 1
    8 Battle Rope Weldment 1

    Hand tighten hardware.

  2. Install storage attachment weldments to uprights.
    Item Description Qty.
    1 Socket Nut 8
    2 Spacer 8
    3 Screw, M10 x 1.5, 130mm 8
    4 Peg Storage 1
    5 Storage Weldment 1

    Hand tighten hardware.

  3. Install final space.
    Item Description Qty.
    1 M10 Nut 4
    2 3/8 Washer 8
    3 Screw, M10 x 1.5, 85mm 4

    Hand tighten hardware.

  4. Tighten all hardware previously installed to 20-25 ft-lb (27-33 Nm).

2.7: Assemble Uprights: XS and XL

  1. Attach cross-member weldments to the uprights.
    Item Description Qty.
    1 M10 Nut 4
    2 3/8" Washer 8
    3 Screw, M10 x 1.5, 85mm 4
    4 Socket Nut 4
    5 Spacer 4
    6 Screw, M10 x 1.5, 130mm 4
    7 90 Degree Weldment 1
    8 Battle Rope Weldment 1

    Hand tighten hardware.

  2. Install storage attachments to uprights.
    Item Description Qty.
    1 Socket Nut 4
    2 Spacer 4
    3 Screw, M10 x 1.5, 130mm 4
    4 Peg Storage 1
    5 Storage Weldment 1

    Hand tighten hardware.

  3. Install final spaces.
    Item Description Qty.
    1 Nut 2
    2 3/8" Washer 4
    3 Screw, M10 x 1.5, 85mm 4
    4 Screw, M10 x 1.5, 130mm 8
    5 Spacer 8
    6 Socket Nut 8
    7 90 Degree Weldment 1

    Hand tighten hardware.

  4. Tighten all hardware previously installed to 20-25 ft-lb (27-33 Nm).

2.8: Assemble Rebounder

  1. Install rebounder assembly to its frame.
    Item Description Qty.
    1 Rebounder Assembly 1
    2 3/8 Washer 4
    3 Screw, M10 x 1.5, 25mm 4

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

2.9: Assemble XL Core

  1. Assemble XL monkey bars.
    Item Description Qty.
    1 Short Tube 1
    2 Socket Nut 8
    3 Connector Bracket 4
    4 Long Peg Tube 1
    5 9 Inch Monkey Bar Rung 4
    6 Pulley Retainer 8
    7 Screw, M10 x 1.5, 130mm 8
    8 Monkey Bar Rung 10
    9 Long Tube 1
    10 Short Peg Tube 1
    11 M10 Nut 44
    12 3/8 x 1.25 OD Washer 44
    13 3/8 Washer 44
    14 Screw, M10 x 1.5, 85mm 44
    Note: Items 5 and 8, shown in the down position, can be mixed and staggered.

    Tighten hardware to 20-25 ft-lb (27-33 Nm)..

  2. Install plate boom weldment.
    Item Description Qty.
    1 M10 Nut 4
    2 3/8 Washer 4
    3 Spacer 4
    4 Screw, M10 x 1.5, 140mm 4
    5 Plate Boom Weldment 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm)..

  3. Install cross braces.
    Item Description Qty.
    1 M10 Nut 4
    2 3/8 Washer 4
    3 Spacer 4
    4 Screw, M10 x 1.5, 140mm 4
    5 Cross Brace 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

    Note: Repeat step on other side of unit.
  4. Install stirrup boom.
    Item Description Qty.
    1 M10 Nut 4
    2 3/8 Washer 4
    3 Spacer 4
    4 Screw, M10 x 1.5, 140mm 4
    5 Stirrup Boom 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

  5. Hang monkey bars.
    Item Description Qty.
    1 Monkey Bar Assembly 1
  6. Raise monkey bar assembly.
    Item Description Qty.
    1 Monkey Bar Assembly 1
  7. Attach monkey bar assembly.
    Item Description Qty.
    1 M12 Nut 2
    2 M12 Washer 4
    3 Screw, M12 x 1.75, 100mm 2
    4 Monkey Bar Assembly 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

  8. Install core supports.
    Item Description Qty.
    1 M10 Nut 4
    2 3/8 x 1.25 OD Washer 2
    3 3/8 Washer 4
    4 Screw, M10 x 1.5, 85mm 2
    5 Core Support Weldment 1
    6 Spacer 2
    7 Screw, M10 x 1.5, 140mm 2

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

    Note: Repeat step on other side of unit.

2.10: Assemble XM Core

  1. Assemble XM monkey bars.
    Item Description Qty.
    1 M10 Nut 40
    2 3/8 x 1.25 OD Washer 28
    3 3/8 Washer 44
    4 Screw, M10 x 1.5, 85mm 28
    5 Right Pin Weldment 1
    6 Monkey Bar Rung 7
    7 9 Inch Monkey Bar Rung 3
    8 Left Pin Weldment 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

    Note: Items 6 and 7, shown in the down position, can be mixed and staggered.
  2. Install stirrup boom weldment.
    Item Description Qty.
    1 M10 Nut 4
    2 3/8 Washer 4
    3 Spacer 4
    4 Screw, M10 x 1.5, 140mm 4
    5 Stirrup Boom Weldment 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

  3. Install plate boom.
    Item Description Qty.
    1 M10 Nut 4
    2 3/8 Washer 4
    3 Spacer 4
    4 Screw, M10 x 1.5, 140mm 4
    5 Plate Boom Weldment 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

    Note: Repeat step on other side of unit.
  4. Hang monkey bar assembly.
    Item Description Qty.
    1 Monkey Bar Assembly 1
  5. Attach monkey bar assembly.
    Item Description Qty.
    1 M12 Nut 2
    2 M12 Washer 4
    3 Screw, M12 x 1.75, 100mm 2
    4 Stirrup Boom Weldment 1
    5 Monkey Bar Assembly 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

  6. Install lock plates.
    Item Description Qty.
    1 M10 Nut 4
    2 3/8 Washer 8
    3 XM Core Lock Plate 2
    4 Screw, M10 x 1.5, 30mm 4
    5 Monkey Bar Assembly 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

2.11: Assemble Cable Assembly

  1. Remove screws, washers and flag.
    Item Description Qty.
    1 Synrgy360 Flag 1
    2 3/8 Washer 4
    3 Screw, M10 x 1.5, 20mm 4
  2. Loosen guide rod retainer screws.
    Item Description Qty.
    1 Guide Rod Retainer Screw 2
  3. Detach guide rod retainer rings.
    Item Description Qty.
    1 Guide Rod Retainer Rings 2
  4. Remove guide rod retainers.
    Item Description Qty.
    1 Guide Rod Retainers 2
  5. Tilt the guide rods away from unit.
    Item Description Qty.
    1 Guide Rods 2
  6. Remove incremental weights and headplate assembly.
    Item Description Qty.
    1 Incremental Weight 2
    2 Headplate Assembly 1
    3 Guide Rod 2
  7. Remove guide rods.
    Item Description Qty.
    1 Guide Rod 2
  8. Install temporary guide rods.
    Item Description Qty.
    1 Temporary Guide Rod 2
  9. Add weight plates
    Item Description Qty.
    1 20 Pound Weight Plate 19
  10. Exchange guide rods.
    Item Description Qty.
    1 Temporary Guide Rod 2
    2 Guide Rod 2
  11. Replace guide rod retainers.
    Item Description Qty.
    1 Guide Rod Retainer 2
  12. Attach retainer rings.
    Item Description Qty.
    1 Guide Rod Retainer Rings 2
  13. Tighten retainer screws.
    Item Description Qty.
    1 Guide Rod Retainer Screw 2

    Tighten hardware to 40-50 in-lb (4.5-5.6 Nm).

    Note: Over-tightening will force guide rod retaining ring off.
  14. Attach Flag and tighten hardware.
    Item Description Qty.
    1 Synrgy360 Flag 1
    2 3/8 Washer 4
    3 Screw, M10 x 1.5, 20mm 4

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

  15. Peel backing and apply weight stack label (pounds or kilograms) to weight plates.
    Item Description Qty.
    1 Weight Stack Label - Pounds 1
    1 Weight Stack Label - Kilograms 1
    Note: Begin numbering from top.
  16. Confirm weight stack selector pin fully engages all weight plates.
    Item Description Qty.
    1 Weight Stack Selector Pin 1
    Note: Adjust cable if pin does not easily fit.
  17. Cycle unit to ensure proper working order.

2.12: Cable Routing

2.13: Install Top End Caps

  1. Tap top end caps into place.
    Item Description Qty.
    1 End Cap 1

2.14: Install Hole Plugs

  1. Install hole plugs into each upright.
    Item Description Qty.
    1 Hole Plug 27
    Note: Perform this step last if additional options are yet to be installed.

2.15: Options: Install Rock Chin/Suspension Chin

  1. Install chin up assembly.
    Item Description Qty.
    1 M10 Nut 4
    2 Spacer 4
    3 3/8 x 1.25 OD Washer 4
    4 Screw, M10 x 1.5, 140mm 4
    5 Chin Up Assembly 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

2.16: Options: Install Power Pivot

  1. Install power pivot to base.
    Item Description Qty.
    1 M10 Nut 4
    2 3/8 Washer 8
    3 Screw, M10 x 1.5, 85mm 4
    4 Power Pivot Assembly 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

2.17: Options: Install Dip

  1. Set dip assembly onto desired hook and pivot into place.
    Item Description Qty.
    1 Dip Assembly 1

2.18: Options: Install Step Up

  1. Set step up assembly onto desired hook and pivot into place.
    Item Description Qty.
    1 Step Up Assembly 1

2.19: Options: Install Rope Pull

  1. Install rope pull assembly.
    Item Description Qty.
    1 Screw, M10 x 1.5, 25mm 4
    2 Spacer 4
    3 3/8" Washer 4
    4 Rope Pull Assembly 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

2.20: Options: Install Boxing

  1. Ensure boxing tray guards face punching bag.
    Item Description Qty.
    1 Boxing Trays 2
  2. Install Boxing weldment.
    Item Description Qty.
    1 Screw, M10 x 1.5, 130mm 4
    2 Spacer 4
    3 Socket Nut 4
    4 M10 Nut 4
    5 3/8 Washer 4
    6 Screw, M10 x 1.5, 140mm 4
    7 Boxing Weldment 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

2.21: Options: Install Stall Bar

  1. Attach upper section of stall bar assembly.
    Item Description Qty.
    1 Screw, M10 x 1.5, 130mm 4
    2 Spacer 4
    3 Socket Nut 4
    4 Stall Bar Weldment 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

  2. Attach lower section of stall bar assembly.
    Item Description Qty.
    1 Screw, M10 x 1.5, 130mm 4
    2 Spacer 4
    3 Socket Nut 4
    4 Stall Bar Weldment 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

  3. Install chin up.
    Item Description Qty.
    1 M10 Nut 4
    2 Spacer 4
    3 3/8 x 1.25 OD Washer 4
    4 Screw, M10 x 1.5, 140mm 4
    5 Chin Up Weldment 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

2.22: Options: Install Cable Crossover Connector

  1. Remove end cap.
    Item Description Qty.
    1 End Cap 1
    Note: Repeat step on other side of unit.
  2. Measure distance between uprights.

    Distance Connector Size Amount
    Inches Centimeter
    1 Small 73.5 186.7
    Medium 85.5 217.2
    Large 97.5 247.7

  3. Assemble cable crossover connector.
    Item Description Qty.
    1 Screw, M10 x 1.5, 80mm 8
    2 Pulley Retainer 8
    3 Connector Assembly 1
    4 Connector Bracket 2
    5 Socket Nut 8

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

2.23: Options: Install MJ Storage Connector

  1. Install top section of MJ storage connector to MJ Core.
    Item Description Qty.
    1 Screw, M10 x 1.5, 60mm 2
    2 3/8 Washer 4
    3 M10 Nut 2
    4 MJ Storage Connector 1
    5 MJ Core 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

  2. Install lower section of MJ storage connector to MJ Core.
    Item Description Qty.
    1 Screw, M10 x 1.5, 130mm 2
    2 Pulley Retainer 2
    3 Socket Nut 2
    4 MJ Storage Connector 1
    5 MJ Core 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

  3. Install top section of MJ storage connector to Synrgy360.
    Item Description Qty.
    1 Socket Nut 4
    2 Spacer 4
    3 Screw, M10 x 1.5, 130mm 4
    4 Syngy360 1
    5 MJ Storage Connector 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

  4. Install lower section of MJ storage connector to Synrgy360.
    Item Description Qty.
    1 Socket Nut 4
    2 Spacer 4
    3 Screw, M10 x 1.5, 130mm 4
    4 MJ Storage Connector 1
    5 Synrgy360 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

  5. Install MJ storage connector brace to MJ Core.
    Item Description Qty.
    1 MJ Storage Connector Brace 1
    2 Screw, M10 x 1.5, 25mm 3
    3 3/8 Washer 3
    4 MJ Core 1
    5 M10 Nut 3
    6 MJ Core Cap Cover 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

  6. Install MJ storage connector brace to Synrgy360.
    Item Description Qty.
    1 MJ Storage Connector Brace 1
    2 Screw, M10 x 1.5, 140mm 2
    3 3/8 Washer 2
    4 Spacer 2
    5 M10 Nut 2
    6 Synrgy360 1

    Tighten hardware to 20-25 ft-lb (27-33 Nm).

Chapter 3: Product Information

3.1: Specifications

Series Model Weight Size (L x W x H)
Pounds Kilograms Inches Centimeters
T & XM FXTT-CVV 1094 497 108 x 50 x 96 274 x 127 x 244
FXTT-RCC 1675 760 110 x 69 x 96 279 x 175 x 244
FXTT-RCV 1214 551 91 x 69 x 96 231 x 175 x 244
FXTT-VCC 1551 704 108 x 69 x 69 274 x 175 x 244
FXTT-VCV 1094 497 89 x 69 x 96 226 x 175 x 244
FXTT-VVV 631 286 89 x 50 x 96 226 x 127 x 244
FXTM-CORE 200 91 63 x 4.5 160 x 11.5
XS FXTX-CCCC 2668 1210 124 x 124 x 96 315 x 315 x 244
FXTX-CCVR 1891 858 110 x 108 x 96 279 x 274 x 244
FXTX-CCVV 1768 802 108 x 108 x 96 274 x 274 x 244
FXTX-CVVC 1768 802 106 x 106 x 96 269 x 269 x 244
FXTX-CVVR 1433 650 92 x 108 x 96 234 x 274 x 244
FXTX-CVVV 1318 598 89 x 108 x 96 226 x 274 x 244
FXTX-VVVV 860 390 89 x 89 x 96 226 x 226 x 244
XL FXTF-CC 1301 5950 67 x 67 x 96 170 x 170 x 244
FXTF-CLU 851 386 49 x 68 x 96 124 x 174 x 244
FXTF-CRU 851 386 68 x 49 x 96 174 x 124 x 244
FXTF-RB 350 159 50 x 50 x 96 128 x 128 x 244
FXTF-UU 404 183 50 x 50 x 96 128 x 128 x 244
FXTF-CORE 344 156 120 x 103 x 20 304 x 262 x 51
Options
Boxing 39 18 38 x 47 x 99 96 x 119 x 251
Power Pivot 49 22 28 x 85 x 11 71 x 216 x 28
Rock Chin Pull-Up 28 12 20 x 47 x 94 51 x 119 x 239
Rope Pull 47 22 24 x 48 x 14 28 x 122 x 36
Stall Bar 112 51 47 x 96 x 17 120 x 244 x 44
Suspension Pull-Up 30 13 20 x 47 x 96 51 x 119 x 243
6 Foot Cable Crossover Connector 56 25 73.5 x 19 x 5.75 186 x 48 x 14
7 Foot Cable Crossover Connector 61 28 85.5 x 19 x 5.75 217 x 48 x 14
8 Foot Cable Crossover Connector 97 44 97.5 x 19 x 5.75 247 x 48 x 14
MJ Connector 281 51 38 x 57 x 90 97 x 145 x 229
Dip 27 12 35 x 28 88 x 70
Step-Up Platform 50 23 34 x 22 86 x 56

3.2: Options Compatibility

T and XM
T and XM FXTT-CVV   FXTT-RCC   FXTT-RCV   FXTT-VCC   FXTT-VCV   FXTT-VVV
Station: CV VV RC CC RC CV VC CC VC CV VV VV
Boxing - X   - -   - -   X -   X -   X X
Power Pivot - X - - - - X - X - X X
Rock Grip X X - X - X X X X X X X
Rope Pull X X - X - X X X X X X X
Stall Bar X X - X - X X X X X X X
Suspension Chin X X - X - X X X X X X X
Dip - X - - - X X - X - X X
Step Up - X - - - X X - X - X X
MJ Storage Connector X X X X X X X X X X X X
Cable Xover Connector - X X X X X X X X X - -
XS
XS FXTX-CCVR   FXTX-CCVV   FXTX-CVVR   FXTT-CVVV
Station: CC CV VR RC CC CV VV VC CV VV VR RC CV VV VV VC
Boxing - X X -   - X X X   - X X -   - X X X
Power Pivot - X X - - X X X - X X - - X X X
Rock Grip X X X - X X X X X X X - X X X X
Rope Pull X X X - X X X X X X X - X X X X
Stall Bar X X X - X X X X X X X - X X X X
Suspension Chin X X X - X X X X X X X - X X X X
Dip X X X - X X X X X X X - X X X X
Step Up X X X - X X X X X X X - X X X X
MJ Storage Connector - - - - - - - - - - - - - - - -
Cable Xover Connector X X - X X X - X X X - X X X - X
XS Continued
XS FXTX-VVVV   FXTX-CCCC   FXTX-CVVC
Station: VV VV VV VV CC CC CC CC CV VV VV CV
Boxing X X X X   - X - X   - X - X
Power Pivot X X X X - X - - - X - -
Rock Grip X X X X X X X X X X X X
Rope Pull X X X X X X X X X X X X
Stall Bar X X X X X X X X X X X X
Suspension Chin X X X X X X X X X X X X
Dip X X X X - - - - - X X X
Step Up X X X X - - - - - X X X
MJ Storage Connector - - - - - - - - - - - X
Cable Xover Connector - - - - X X X X   -   X
XL
XL FXTF-CC   FXTF-CLU   FXTF-CRU   FXTF-RB   FXTF-UU
Boxing -   -   -   -   X
Power Pivot X X X - X
Rock Grip X X X - X
Rope Pull X X X - X
Stall Bar X X X - X
Suspension Chin X X X - X
Dip - X X - X
Step Up - X X - X
MJ Storage Connector - - - - -
Cable Xover Connector X X X - -

3.3: Live Area: T

Unit Live Area (a) Live Area (b) Footprint (x) Footprint (y)
Feet Meters Feet Meters Feet Meters Feet Meters
FXTT-CVV 27 8.3 22 6.7 9.5 2.9 4 3.4
FXTT-RCC 9.5 2.9 5.5 2.9
FXTT-RCV 8 2.4 5.5 2.9
FXTT-VCC 9 2.9 5.5 2.9
FXTT-VCV 8 2.4 5.5 2.9
FXTT-VVV 8 2.4 4 2.4
Note: Live Area Height: 114" (289.6cm)

3.4: Live Area: XS

Unit Live Area (a) Live Area (b) Footprint (x) Footprint (y)
Feet Meters Feet Meters Feet Meters Feet Meters
FXTX-CCCC 22 6.7 22 6.7 11 3.4 11 3.4
FXTX-CCVR 9.5 2.9 9.5 2.9
FXTX-CCVV 9.5 2.9 9.5 2.9
FXTX-CVVC 9.5 2.9 9.5 2.9
FXTX-CVVR 8 2.4 9.5 2.9
FXTX-CVVV 8 2.4 9.5 2.9
FXTX-VVVV 8 2.4 8 2.4
Note: Live Area Height: 114" (289.6cm)

3.5: Live Area XM

Unit Live Area (a) Live Area (b) Footprint (x) Footprint (y)
Feet Meters Feet Meters Feet Meters Feet Meters
FXTT-CVV 27 8.3 22 6.7 4 1.2 9.5 2.9
FXTT-RCC 5.5 1.7 9.5 2.9
FXTT-RCV 5.5 1.7 8 2.4
FXTT-VCC 5.5 1.7 9.5 2.9
FXTT-VCV 5.5 1.7 8 2.4
FXTT-VVV 4 1.2 8 2.4
Note: Live Area Height: 114" (289.6cm)

3.6: Live Area XL

Unit Live Area (a) Live Area (b) Footprint (x) Footprint (y)
Feet Meters Feet Meters Feet Meters Feet Meters
FXTF-CC 27 8.3 27 8.3 5.5 1.7 5.5 1.7
FXTF-CLU 5.5 1.7 4 1.2
FXTF-CRU 4 1.2 5.5 1.7
FXTF-RB 4 1.2 4 1.2
FXTF-UU 4 1.2 4 1.2
Note: Live Area Height: 114" (289.6cm)

3.7: Live Area Breakdown

Option Zone 1 Zone 2 Zone 3 Zone 4 Zone 5
Boxing X        
Rock Chin X        
Stall Bar X        
Suspension Chin X        
Power Pivot   X      
Rope Pull   X      
Stall Bar with TRX Suspension Trainer   X      
Suspension Chin with TRX Suspension Trainer   X      
Battle Rope     X    
Cables       X  
Elastic Bands       X  
TRX Rip Trainer       X  
Rebounder         X

Chapter 4: Exercise

4.1: General Exercise Information

Intended Use

The intended commercial use of this machine is to aid exercise and improve general physical fitness. Multiple exercises can be performed using this product. It is the responsibility of the owner to ensure exercisers understand general use and only perform recommended exercises that do not compromise the stability of the product or put the user as risk.

Prior to Exercise

Prior to starting a training program, get a complete physical exam to make sure your physician agrees that you are ready. Always warm-up your muscles before a workout. A cardio warm-up followed by stretching is typically recommended.

Start Your Program Conservatively

Choose weights you can easily lift in the first several weeks. Typically, a full range of motion is recommended, but consult a qualified professional if you have questions about whether a full range of motion is appropriate for you due to existing limitations, injury or discomfort. Injuries to health may result from incorrect or excessive training.

A “repetition” (rep) is defined as one complete movement through an exercise, returning to the start position. A “set” is a continuous series of reps, usually between 6-15. During your workout the number of reps you perform in a set depends on your goal. To build muscle and strength, often fewer reps (6 - 8) with heavier weight is recommended in each set. To build endurance, more reps (12-15) with lighter weight is typically recommended.

At the end of your workout, cool down in a similar way to your warm-up.

4.2: Performing The Exercises

Note: Before starting any exercise or after completing any height adjustment of the carriage assembly, verify that the pull pin is fully engaged prior to use.

Chapter 5: Maintenance Procedures

5.1: Maintenance Schedule

ACTION DAILY WEEKLY MONTHLY AS NEEDED
CLEAN
Guide Rods     X  
Shrouds     X  
Hand Grips       X
WAX
Frames       X
INSPECT
Accessories   X    
Paint     X  
Cable X      
Hardware   X    
Frame   X    
Shrouds X      
LUBRICATE
Guide Rods       X
Clean
  • Guide rods with a cotton cloth.
Wax
  • Frames with a standard, non-abrasive, wax finish.
Inspect
  • Cables. Look for wear or damage and proper tension. Pay close attention at bends and attachment points.
  • Hardware. Check for loosening. Tighten as required.
  • Frames. Inspect for wear and damage.
  • For paint chips. Fill in immediately with manufacturers touch-up paint.
  • Jam nut at top of weight stack for tightness.
Lubricate
  • Lubricate guide rods with Break-Free® brand lubricant (part number SK50-P0005-0000). Apply the lubricant to a cotton cloth, and then run the cotton cloth up and down the guide rods as needed.
    Note: Only a few drops of lubricant are required for each guide rod.
Once a Day
  • Wipe down upholstery with a mild soap and water or comparable all purpose cleaner.
  • Visually inspect cables for wear at and around connections and along the entire length of the cable. Always replace at first sign of wear.
Once a Week
  • Visually inspect all hardware for loosening, tampering or wear.
  • Check jam nut at top of weight stack for tightness.
  • Inspect all accessories, connecting links, and carabiner clips for wear.
  • Check cables for stretch and adjust as necessary by loosening the large Jam Nut on top of the weight stack and by screwing in the Threaded Plug until cable is tight and the weight stack pin goes in all holes easily. Securely tighten the large Jam Nut when finished.
  • Inspect shrouds for damage and clean as necessary.
Once a Month
  • Clean guide rods with Break-Free® brand lubricant (part number SK50-P0005-0000). Clean tops of bearings at stack and inspect for heavy buildup on rods below the head plate. Lift half of stack and do a visual inspection, then clean as necessary.
  • Inspect hardware on all machines and tighten any bolts or nuts that may have loosened over the life of the product.
Notes
  • Use polishing compound (such as car wax) and remove shoe scuffs from powder coated surfaces as necessary.
Cleaning the Shrouds
  • Adherence to regular and proper cleaning procedures is recommended to preserve the appearance.
    Note: Spray the approved cleaner on a towel, and then wipe down the shrouds to avoid saturation of shroud inlays.
Minimize Scratches
  • Wash the shrouds with an approved or compatible cleaner. Do not scrub brushes on the shrouds. Fresh paint splashes, grease and smeared glazing compounds can be removed easily before drying by rubbing lightly with isopropyl alcohol. Afterward, a warm final wash should be made.
Approved and Compatible Cleaners

Two preferred cleaners have been approved by reliability experts: PureGreen 24 and Gym Wipes. Both cleaners will safely and effectively remove dirt, grime and sweat from equipment. PureGreen 24 and the Antibacterial Force formula of Gym Wipes are both disinfectants that are effective against MRSA and H1N1.

PureGreen 24 is available in a spray which is convenient to use. Apply the spray to a microfiber cloth and wipe down the equipment. Use PureGreen 24 on the equipment for at least 2 minutes for general disinfection purposes and at least 10 minutes for fungus and viral control.

Gym Wipes are large, durable pre-moistened wipes to use on the equipment before and after workouts. Use Gym Wipes on the equipment for at least 2 minutes for general disinfection purposes.

Contact Customer Support Services to order these cleaners (1-800-351-3737 or email: customersupport@lifefitness.com).

Mild soap and water or a mild non-abrasive household cleaner can also be used to clean the display and all exterior surfaces. Use a soft microfiber cloth only. Apply the cleaner to the microfiber cloth before cleaning. DO NOT use ammonia or acid based cleaners. DO NOT use abrasive cleaners. DO NOT use paper towels. DO NOT apply cleaners directly to the equipment surfaces.

Removal of Paint, Marking Pens, or Labels
  • Butyl cellosolve works well for removal of paints, marking pen inks, lipstick, etc.
  • Labels, stickers, etc. may be removed using kerosene. When the solvent will not penetrate sticker material, apply heat (hair dryer) to soften the adhesive and promote removal. GASOLINE SHOULD NOT BE USED.
Important Hazards
  • DO NOT use abrasive or highly alkaline cleaners on the shrouds.
  • NEVER scrape shrouds with squeegees, razor blades or other sharp instruments.
  • DO NOT clean shrouds in hot sun or at elevated temperatures.
  • NEVER use benzene, gasoline, acetone or carbon tetrachloride on the shrouds.
  • Manufacturer recommends that cables be inspected daily after installation and replaced annually.

Chapter 6: Warranty

6.1: What is Covered

This Life Fitness commercial exercise equipment product is warranted to be free of all defects in material and workmanship.

6.2: Who is Covered

The original purchaser or any person receiving the product as a gift from the original purchaser.

6.3: Who Pays Transportation and Insurance For Service

If the Product or any covered part must be returned to a service facility for repairs, We, Life Fitness , will pay all transportation and insurance charges for the first year. You are responsible for transportation and insurance charge after the first year.

6.4: What We Will Do To Correct Covered Defects

We will ship to you any new or rebuilt replacement part or component, or at our option, replace the Product. Such replacement parts are warranted for the remaining portion of the original warranty period.

6.5: What is Not Covered

Any failures or damage caused by unauthorized service, misuse, accident, negligence, improper assembly or installation, debris resulting from any construction activities in the Product’s environment, rust or corrosion as a result of the Product’s location, alterations or modifications without our written authorization, or by failure on your part to use, operate and maintain the Product as set out in your Operation Manual.

All terms of this warranty are void if this product is moved beyond the continental borders of the United States of America (excluding Alaska, Hawaii and Canada) and are then subject to the terms provided by that country’s local authorized Life Fitness representative.

6.6: Owner's Manual

It is VERY IMPORTANT THAT YOU READ THIS MANUAL before operating the Product. Remember to perform the periodic maintenance requirements specified in the Manual to assure proper operation and your continued satisfaction.

6.7: Exclusive Warranty

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART. We neither assume nor authorize any person to assure for us any other obligation or liability concerning the sale of this Product. Under no circumstances shall we be liable under this warranty, or otherwise, of any damage to any person or property, including any lost profits or lost savings, for any special, indirect, secondary, incidental or consequential damages of any nature arising out of the use of or inability to use this Product. Some states do not allow the exclusion or limitation of implied warranties or of liability for incidental or consequential damages, so the above limitations or exclusions may not apply to you. Warranty coverages and terms may differ outside the United States. Please contact the Life Fitness office servicing your country (contact information found at the front of this manual) or visit the applicable local Life Fitness website to receive the specific warranty information for your country.

6.8: Changes in Warranty Not Authorized

No one is authorized to change, modify or extend the terms of this limited warranty.

6.9: Effects of State Laws

This warranty gives you specific legal rights, and you may have other rights which vary from state to state and country by country.

6.10: Warranty Coverage

Note: There is no warranty coverage for labor on Strength Products.
Item 10 Years 5 Years 1 Year 90 Days
Frame X      
Pulleys   X    
Weight Plates   X    
Guide Rods   X    
Cables     X  
Bearings     X  
Hardware / Mechanical       X
Items Not Specified       X

Chapter 7: Cable Handling Guide

7.1: Cable Terminations, Tensioning and Wear Guide

Cable connections with threaded cable ends are required to be installed and maintained following the specifications identified below. Failure to follow these specifications can lead to the dislocation of the threaded cable during use and can cause serious injury. Along with securing the threaded cable end and jam nut, it is important to check the entire unit and ensure that all hardware is securely fastened and not left loose upon completion of cable installation.

Warning: Use of non certified “techs” note: Service warranties may be void if a non-Life Fitness -certified technician performs service work. Replacement of any strength cables should be performed by a Life Fitness certified technician.

7.2: Cable Terminations

  1. Cable must be threaded at least ½ inch (12.7mm) into termination points; at headplate (A) and frame/carriage (B).
  2. Certain models are now equipped with a bayonet portal to assist checking proper thread engagement. To do so, attempt to pass a 7mm Allen wrench through the portal, if it goes through, more threads are needed to meet the minimum requirement.
  3. When proper thread engagement is reached, tighten jam nut to 20-25 FT-LBS (27.2 - 34.0 Nm) using a 24mm wrench.

7.3: Tensioning Cable

Cable should have enough tension so it stays seated into the pulley but not so tight that it pulls the head plate off the weight plate below it.
  1. If the head plate has lifted, loosen the jam nuts at the terminations and loosen the threaded plugs a half turn until the head plate comes to rest on the weight plate below. Check that the cable's threaded plugs are engaged at least 1/2” (12.7mm) at each termination point.
    SEATED HEAD PLATE SUSPENDED HEAD PLATE
    1. No gap
    1. Gap
    2. Bayonet obstructing weight stack pin
  2. Ensure that the weight stack selector pin can fully engage into each weight plate.
    Item Description Qty.
    1 Weight Stack Selector Pin 1
  3. When proper thread engagement is reached, tighten jam nut to 20-25 FT-LBS (27.2 - 34.0 Nm) using a 24mm wrench.

7.4: Strength Cable Wear Guide

Replace cable at first sign of any of the following:

FRACTURES:
Casing can crack or fracture under strains during use. Any crack in the casing merits cable replacement even if no wire rope is exposed.
Be especially observant for fractures near the components on the cable assembly - IE. Nylon Ball, Nico Loop, Threaded Plug, etc.
TWISTING/BINDING:
Inspect casing to ensure wire rope is not twisting within its casing. Any sign of the cable twisting should be replaced immediately.
BULGING:
Internal wire rope strands can break within and coil causing a bulge to appear. Cable should retain same outside diameter throughout.
FRAYED/EXPOSED WIRE ROPE:
Any exposed wire rope protruding through the casing or at either end.
FLATTENED:
Section of cable is compressed and will not retain its shape (outside diameter).
PERMANENTLY BENT:
Cable has ‘kink’ and prohibits cable from laying straight. Wire rope may be unraveling beneath casing and is compromised warranting replacement.
ENDS SEPARATING:
Watch for component end of cable to pull away from cable assembly - look for exposed wire rope.

7.5: Insert Inspection

Inspect insert within the strain-relief cable end assembly and replace if any sign of damage.
  1. Check around plastic insert and the plastic housing for any excessive wear or damage.
    Item Description Qty.
    1 Plastic Insert 1
    2 Plastic Housing 1
  2. Replace plastic insert if cracked, torn, separated, overly worn or damaged in any way.
    Item Description Status
    1 Insert - No damage Use
    2 Insert - Cracked Replace
    3 Insert - Separated Replace
  3. Using a 4mm hex wrench, remove screws from the housing/link and the damaged insert from cable assembly. Replace damaged insert, reassemble components and tighten to 8-10 in-lbs (0.9-1.1 Nm).
    Item Description Qty.
    1 Cable Assembly 1
    2 Housing 1
    3 Screw; M5 X 0.8 HXS SOC 2
    4 Insert 1
    5 Link 1

Chapter 8: Bolt to Floor Guide

8.1: Introduction

Life Fitness designs its products to be stable when used as designed. Because strength training is dynamic, we cannot predict how users will ultimately use the products in all circumstances. Therefore, Life Fitness recommends that strength training equipment be secured to a solid, level surface to stabilize and eliminate rocking or tipping over. For some equipment, securing the equipment to the floor is REQUIRED.

Each new unit shipped comes with a multi-language hangtag stating the importance of bolting the unit down as a safety precaution.

It is the facility’s responsibility to adhere to local and regional building codes.

8.2: Delivery and Installation Tips

All Anchors
  • Fasteners must have minimum embedment in concrete floor, not including screed, regardless of wood/tile/rubber over sub-floor. (See Anchor Types for maximum sub-floor thickness between unit and concrete to equipment foot must be made of flooring or other material (i.e. no air gaps)).
  • DO NOT reuse fasteners. Static and Dynamic anchors are designed for one-time use only.
  • Factor in equipment’s feet height when selecting fastener length.
  • Factor in flooring thickness when selecting fastener length.
  • It is also recommended to drill an additional 1/2” (12.7 mm) of depth beyond the length of the fastener being used to ensure that debris does not block the entry of the anchor.
  • Minimum concrete compressive strength: 3000 psi (20 N/mm2).
Anchoring
  • All anchors must have a minimum embedment into concrete, regardless of wood/tile/rubber/screed over sub-floor.
  • Dynamic anchors must have a minimum embedment depth in concrete to ensure maximum security and pull out force. See Anchor Types for embedment depth minimums.
Building Codes

It is the facility’s responsibility to adhere to local and regional building codes. Please verify with the customer to ensure that they are aware of this.

Carpeting

If bolted down to carpet flooring, be sure to use a box cutter knife to cut the carpet threads around each foot. This will help avoid the carpet threads from being wrapped around and pulled by the drill bit.

Competitor Product

The bolt down guidelines and procedures for Life Fitness products were determined by the company’s Engineering and Installation Development groups. These guidelines include which anchors to use and positioning of the anchors are required for Life Fitness product.

  • Life Fitness does not have that level of specification or engineering input for competitive product.
  • Life Fitness installation teams are not permitted to anchor competitor equipment.
Drilling

It is also recommended to drill an additional 1/2” (12.7 mm) of depth beyond the length of the fastener being used to ensure that debris does not block the entry of the anchor.

  • This can be done by marking your drill bit with a piece of tape.
  • While it is recommended that a vacuum be used to clean up debris, this will not account for all the debris that will settle at the bottom of the drilled hole.

8.3: Anchor Type - Dynamic

Dynamic Anchor Standard Sizes Drill Bit Size
Imperial: KB-TZ2 3/8" x 5" 3/8in
Metric: HST3 10mm x 130mm 10mm

8.4: Anchor Specifications

1 2 3 4 5 6
Dynamic Anchor Minimum Concrete Thickness Minimum Anchor Embedment into Concrete Minimum Drill Depth in Concrete Beyond Anchor Minimum Distance from Anchor to Concrete Edge or Seam: Maximum Flooring (wood/tile/rubber/screed) Thickness Between Base Plate and Concrete
KB-TZ2 3/8" x 5" 4” 2-1/2" 1/2" 1-3/4” 0” - 0.92”
HST3 10mm x 130mm 100mm 68mm 12mm 44mm (0mm - 26mm)
Item Description
1 Anchor
2 Concrete Thickness
3 Anchor Embedment into Concrete Thickness
4 Drill Depth Beyond Anchor Thickness
5 Distance of Anchor to Concrete Edge
6 Flooring (wood/tile/rubber/screed) Thickness
7 Base Plate Thickness (See Foot Dimensions)

8.5: Pullout Force

Life Fitness specifies Hilti™ static and dynamic anchors. According to the anchor manufacturer, the recommended design pullout force (in tension) for the specified anchors, when properly installed in cracked concrete, is provided in the side table. This table should be used for reference only; for additional and up-to-date information on the anchor capabilities or the design pullout force in other substrates, please consult Hilti directly at https://www.us.hilti.com.

Dynamic Anchors Design Resistance in Tension *
KB-TZ2 3/8" x 5” and HST3 10mm x 130mm Greater than 2,000 lb (2.7kN)
Static Anchors Design Resistance in Tension *
KH-EZ 1/4” 830 lb (3.6 kN)
HUS-H 6mm 3.3 kN (741lb)

* Design strength extracted from the Hilti™ Anchor Fastening Technology Manual.

8.6: Tools Required

Warning: Adhere to manufacturer’s equipment warnings and guidelines. Follow manufacturer’s instructions for proper usage.
  • 1” L-shape SDS rotary hammer
  • (Imperial anchors) 3/8" diameter carbide drill bit
  • (Metric anchors) 10mm diameter carbide drill bit
  • Extension cord
  • Floor scanner / rebar detector (optional)
  • Hammer (Dynamic anchors only)
  • Rotary tool
  • Safety glasses
  • Tape measure
  • Torque wrench
  • Vacuum (for debris)

8.7: Anchor Procedure

  1. Place unit into position to be mounted and cycle unit to set its stance.
  2. Wearing protective glasses, drill down into flooring perpendicularly to the required depth, ensuring that the foot thickness of the unit is being accounted for; refer to Anchor Selection and Foot Dimensions.
    Note: Use 3/8" size bit for Imperial anchors and 10mm for Metric anchors.
    Item Description Qty.
    1 Drill with Concrete Bit 1
    2 Upright 1
  3. Clear out debris from hole.
  4. Insert anchor assembly. Use hammer to tap dynamic anchors flush against upright's base plate.
    Note: This step only applies to dynamic anchors. Do not hammer static anchors.
    Item Description Qty.
    1 Hammer 1
    2 Anchor Assembly 1
    3 Base Plate 1
  5. Tighten to 30 foot-pounds for Imperial (45Nm for Metric), assuring there are at least 3 threads left exposed.
    Item Description Qty.
    1 Torque Wrench 1
    2 Anchor Assembly 1
  6. If necessary, cut extra length from top of anchor with a rotary tool leaving proper concrete engagement, torque requirements and at least 3 exposed threads.
    Item Description Qty.
    1 Rotary Tool 1
    2 Anchor Assembly 1
  7. Check anchors weekly and re-tighten to 30 Foot-Pounds for Imperial (45Nm for Metric) if needed. Failure to do so may jeopardize anchor effectiveness.

8.8: Foot Dimensions

Use below images to determine foot height thickness per strength family.